Space Vector Modulation Distortion Spectrum Control

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Solution Overview

Problem

Existing methods for controlling switching distortions in inverters used in electric vehicles fail to effectively regulate the distortion spectrum, resulting in marked switching harmonics and increased energy density, which can interfere with motor control and violate electromagnetic noise standards.

Innovation Solution

A method that uses space vector modulation to select the most suitable switch positions based on predetermined properties, minimizing switching losses and spectral gaps by calculating and optimizing the distortion spectrum through numerical handling and Fourier transformations, ensuring compliance with spectral norms and reducing system clock variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If pulse width modulation is used to model sinusoidal shape accurately with large number of switching changes, then output voltage or current waveform precision is improved, but switching harmonics and energy density increase

Engineering Contradiction:
Improveoutput waveform precisionVSAvoidswitching harmonics
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent applies space vector modulation to dynamically select switching sequences based on the instantaneous position in the fundamental cycle, allowing the modulation strategy to adapt continuously to changing operating conditions. This dynamic approach optimizes the distribution of switching events throughout the cycle, reducing concentrated switching harmonics while maintaining waveform accuracy.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent modifies switching parameters by implementing selective harmonic elimination through space vector modulation, where specific switching angles and durations are adjusted to eliminate dominant harmonic components. This parameter optimization reduces switching harmonics and electromagnetic noise while preserving the fundamental output waveform quality.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If switching frequency is increased to reduce distortion spectrum, then output waveform quality is improved, but switching losses increase

Engineering Contradiction:
Improvedistortion spectrum controlVSAvoidswitching losses
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent implements periodic space vector modulation where switching patterns are systematically varied throughout each fundamental cycle. By distributing switching events periodically and strategically across different intervals, the method achieves effective distortion spectrum control without requiring uniformly high switching frequencies, thereby reducing overall switching losses.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent calculates and plans switching sequences in advance based on predicted load conditions and desired output waveforms. This preliminary determination of optimal switching patterns allows the system to prepare modulation strategies that minimize both distortion and switching losses before actual execution, avoiding reactive high-frequency switching.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If space vector modulation is used to control multilevel systems, then modulation flexibility is improved, but dead time and switching distortions remain uncontrolled

Engineering Contradiction:
Improvemodulation flexibilityVSAvoidswitching distortions
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent incorporates feedback mechanisms where the actual switching states and output voltages are monitored and used to adjust subsequent switching decisions. This closed-loop control within the space vector modulation framework enables real-time compensation for dead time effects and distortion generation, maintaining waveform accuracy while preserving modulation flexibility.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces space vector modulation as an intermediary control layer between the reference waveform and the actual switching commands. This intermediate modulation stage transforms the reference signal into optimized switching patterns that inherently account for dead time and distortion effects, bridging the gap between ideal waveforms and practical switching limitations.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If conventional PWM control is used in inverter, then simplicity of control is maintained, but electromagnetic noise interferes with motor control

Engineering Contradiction:
Improvecontrol simplicityVSAvoidelectromagnetic noise
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent replaces conventional carrier-based PWM control mechanisms with space vector modulation, substituting the traditional mechanical-like switching pattern generation with a more sophisticated mathematical transformation approach. This substitution maintains computational simplicity through standardized algorithms while fundamentally changing the switching pattern generation to produce lower electromagnetic noise.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11088633B2Distortion spectrum control by space vector modulation
Publication Date: 2021.08.10 DR ING H C F PORSCHE AG
  • US11088633B2 patent drawing
  • US11088633B2 patent drawing
  • US11088633B2 patent drawing

AI summary

The present invention relates to a method for controlling a distortion spectrum that arises for a switch-based inverter (306), which modulates at least one output variable, by virtue of space vector modulation, characterized in that different switch positions (312) causing a modulation of the at least one output variable which approximates to a predefined reference signal (310), are ascertained for each chronologically sequential switching process, a respective distortion spectrum for differences between the reference signal (310) and the at least one output variable that would arise from a respective realization of these different switch positions (312) is calculated, and the switch position (314) for which the associated distortion spectrum is most suitable according to predetermined properties is selected and implemented in the inverter (306). Further provided are a corresponding system and a corresponding modulator.