SVPWM Overmodulation Using Scaled Three-Phase Voltage Reference

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Solution Overview

Problem

Overmodulation techniques in Space Vector Pulse Width Modulation (SVPWM) are time-consuming and complex, hindering efficient generation of higher AC voltages for electric machines.

Innovation Solution

A method and system that involves obtaining DQ input voltage references, converting them to three-phase voltage references, applying a scaling gain, generating modulating signals, calculating duty cycles, and producing gate driver signals to achieve overmodulation, utilizing a processor and sensor to simplify the process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional SVPWM overmodulation technique is used, then higher AC voltage is achieved, but execution time increases and complexity increases

Engineering Contradiction:
ImproveAC voltageVSAvoidexecution time
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

The patent applies parameter changes by using a scaling gain factor applied to the three-phase voltage reference to achieve overmodulation. This changes the modulation approach from complex iterative calculations to a simple parameter multiplication, significantly reducing execution time while maintaining the ability to generate higher AC voltages.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the overmodulation process into distinct operational modes (first overmodulation mode and second overmodulation mode) with different scaling gain ranges. This segmentation allows the system to optimize performance for different voltage requirements while keeping calculations simple and fast.

Inventive Principle:
Principle #1Segmentation

2Power

If traditional SVPWM overmodulation technique is used, then higher AC voltage is achieved, but computational complexity increases

Engineering Contradiction:
ImproveAC voltageVSAvoidcomputational complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent replaces complex iterative modulation algorithms with a simple parameter change approach. By applying a scaling gain to the voltage reference and using lookup tables for duty cycle determination, the system achieves overmodulation with minimal computational complexity, suitable for implementation in microcontrollers or DSPs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses lookup tables that store pre-calculated duty cycle values corresponding to different scaling gains and modulation indices. This copying approach replaces complex real-time calculations with simple table lookups, significantly reducing computational complexity while maintaining accuracy.

Inventive Principle:
Principle #26Copying

3Power

If overmodulation is achieved through multiple steps, then higher AC voltage is achieved, but process complexity increases

Engineering Contradiction:
ImproveAC voltageVSAvoidprocess complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent creates a universal overmodulation method that handles multiple voltage levels and modulation modes through a single unified approach. The scaling gain parameter and lookup tables provide a multi-functional solution that works for both first and second overmodulation modes without requiring separate algorithms, simplifying the overall process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250247031A1Method and system and computer program product of achieving overmodulation of reference voltage
Publication Date: 2025.07.31 VOLVO TRUCK CORP
  • US20250247031A1 patent drawing
  • US20250247031A1 patent drawing
  • US20250247031A1 patent drawing

AI summary

A method and a system and a computer program product are provided to achieve overmodulation of reference voltage. A D axis and Q axis (DQ) input voltage reference is obtained. The DQ input voltage reference is converted to a three-phase voltage reference. A scaled three-phase voltage reference is generated by applying a desired scaling gain to the three-phase voltage reference. A modulating signal(s) is generated based on the scaled three-phase voltage reference. Duty cycles are calculated based on the modulating signal(s). A gate driver signal(s) is generated based on the duty cycles.