Swappable Motherboard Tray for Flexible Server Configuration

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Solution Overview

Problem

Conventional plug-in servers are inflexible, limiting motherboard and hard disk upgrades, requiring shutdown for maintenance, and restricting placement convenience due to fixed design and positioning.

Innovation Solution

A server structure with a swappable tray system, featuring parallel motherboard areas with standardized power slots and interchangeable motherboard trays that can be hot-swapped into any position, along with a storage unit set and power supply devices, allowing for flexible configuration and maintenance without shutting down the server.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional plug-in server is used with a fixed motherboard and hard disk configuration, then the server structure is simple and manufacturing cost is low, but the server lacks flexibility for upgrades and replacements

Engineering Contradiction:
Improveflexibility for motherboard and hard disk upgradesVSAvoidserver structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The server is divided into independent functional modules: motherboard trays (each containing a motherboard and hard disks), power supply units, and storage units. Each motherboard tray can be independently removed and replaced without affecting other components, enabling flexible upgrades while maintaining overall system simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The server chassis is designed with universal interfaces and standardized slots that can accommodate different configurations of motherboard trays. The same chassis structure can support various combinations of motherboards and storage units, providing adaptability for different upgrade scenarios without requiring structural modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the motherboard and hard disk are installed on both sides of the central back panel, then the server allows hot swapping, but the user convenience for plugging or unplugging is reduced

Engineering Contradiction:
Improvehot swapping capabilityVSAvoiduser convenience for plugging or unplugging
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The motherboard trays are positioned to extend toward the front of the chassis rather than being confined to the rear panel area. This spatial reconfiguration allows users to access and operate the trays from the front, improving ergonomics and ease of operation while maintaining hot-swapping functionality through the extended reach and accessibility of the components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If the server requires shutdown for hardware maintenance or replacement, then the hardware configuration is fixed and stable, but the server availability and productivity are reduced

Engineering Contradiction:
Improveserver availability during maintenanceVSAvoidhardware configuration stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The motherboard trays are pre-configured with all necessary connections, including power supply interfaces and data connections, before being installed in the chassis. This preliminary preparation ensures that when trays are removed or replaced, the system can quickly re-establish connections without requiring shutdown or complex reconfiguration, maintaining both stability and availability.

Inventive Principle:
Principle #10Preliminary action

4Ease of manufacture

If a standardized interface and same mold are used for manufacturing motherboard trays, then the manufacturing cost is reduced, but the positioning flexibility of the server is limited

Engineering Contradiction:
Improvemanufacturing costVSAvoidpositioning flexibility of the server
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

While the motherboard trays themselves are manufactured using the same mold for cost efficiency, the chassis is designed with asymmetric slot configurations and varying guide rail positions. This allows identical standardized trays to be installed in multiple different positions and orientations within the chassis, providing positioning flexibility without requiring customized tray manufacturing.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS8922987B2Server structure with swappable tray
Publication Date: 2014.12.30 SUPER MICRO COMPUTER INC(US)
  • US8922987B2 patent drawing
  • US8922987B2 patent drawing
  • US8922987B2 patent drawing

AI summary

A server structure with a swappable tray includes a chassis housing, two power supply devices and a plurality of motherboard trays, and the chassis housing has two parallel motherboard areas, and each motherboard area has a power slot formed at a rear section and a plurality of tray slots at a front section, and each power slot is formed at the same position of each motherboard area, and each power supply device is plugged into each respective power slot, and each motherboard tray is in the same shape and has a motherboard, and each motherboard tray has an opening and a storage unit set installed through the opening, and each motherboard tray can be swapped and plugged into any one of the tray slots. Therefore, the motherboard tray can be installed freely at any position according to the using requirement, so as to improve the overall functionality and convenience.