Swath Sensor Monitoring for Moisture and Foreign Object Detection

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Solution Overview

Problem

Existing agricultural machines waste time and energy moving to fields where the harvested material is unsuitable for processing due to moisture or foreign objects, and struggle to estimate transportation needs accurately.

Innovation Solution

A swath sensor system integrated with the agricultural machine detects properties like moisture, foreign objects, and material amount during swath formation, allowing for early intervention and precise planning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the agricultural machine moves to the field to process harvested material, then processing can be performed, but time and energy are wasted when the material is unsuitable for processing

Engineering Contradiction:
Improveprocessing efficiencyVSAvoidtime wasted in moving to unsuitable fields
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The swath sensor system performs preliminary detection of moisture content and foreign objects in the harvested material swath before the agricultural machine arrives at the field. This advance information allows operators to determine material suitability beforehand, preventing wasted travel time and energy to fields with unsuitable material.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sensor system acts as an intermediary between the harvested material and the processing decision. By providing objective measurements of moisture content and detecting foreign objects, the sensor system enables informed decisions about whether to proceed with processing, eliminating the need for trial-and-error field visits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the agricultural machine processes material without prior detection, then processing can begin, but foreign objects may cause injury and require abrupt braking

Engineering Contradiction:
Improveprocessing continuityVSAvoidforeign objects causing injury and soil damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The sensor system performs preliminary detection of foreign objects in the harvested material swath before processing begins. This allows operators to remove foreign objects in advance, preventing injury during processing and eliminating the need for abrupt braking that causes soil displacement and unevenness.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sensor system enables preliminary anti-action by detecting foreign objects before they can cause harm. Operators can take preventive measures to remove foreign objects from the swath, counteracting the potential harmful effects before they manifest during processing.

Inventive Principle:
Principle #9Preliminary anti-action

3Device complexity

If transportation capacity is estimated after processing begins, then capacity planning can occur, but accurate estimation is delayed

Engineering Contradiction:
Improvetransportation planningVSAvoiddelay in estimating transportation needs
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The sensor system performs preliminary measurement of the swath properties during formation, providing advance data on material volume and characteristics. This enables accurate estimation of transportation capacity needs before the agricultural machine begins processing, allowing for timely and efficient logistics planning.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260009775A1Agricultural machine with swath sensors
Publication Date: 2026.01.08 CLAAS SAULGAU GMBH
  • US20260009775A1 patent drawing
  • US20260009775A1 patent drawing
  • US20260009775A1 patent drawing

AI summary

An agricultural machine comprising a swath sensor system. The swath sensor system is configured to detect one or more properties of a swath on an agricultural area traversed by the agricultural machine. The agricultural machine further comprises a swather for swath generation. At least one sensor of the swath sensor system is configured to detect properties of a stream of swath-forming material during or after its processing into a swath by the swather.