Electronically Controlled Sway Bar Link for Adaptive Stiffness

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Solution Overview

Problem

Conventional sway bar systems lack the ability to dynamically adjust their stiffness in response to varying driving conditions, which can impact vehicle handling and comfort, as they rely on fixed end links that do not allow for real-time modification of damping characteristics.

Innovation Solution

The implementation of electronically controlled damper links that utilize remotely adjustable active valves, powered by solenoids, to alter the damping characteristics of the sway bar system, allowing for real-time adjustment of stiffness based on user input, operational conditions, or automatic adjustments using sensors and control systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional fixed end links are used in the sway bar system, then the structure is simple and reliable, but the damping characteristics cannot be adjusted in real-time

Engineering Contradiction:
Improveadjustability of damping characteristicsVSAvoidcomplexity of the sway bar system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by replacing fixed end links with electronically controlled damper links that can dynamically adjust their damping characteristics. The solenoid-powered active valves enable real-time modification of fluid flow resistance, allowing the sway bar stiffness to adapt to varying driving conditions such as high-speed cornering or rough terrain, thus resolving the contradiction between adaptability and device complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces the purely mechanical fixed end link system with an electronically controlled system that uses solenoids and active valves to regulate damping. This substitution introduces electronic control mechanisms that enable dynamic adjustment of damping characteristics without requiring complex mechanical adjustment mechanisms, thereby achieving adaptability while managing system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If electronically controlled damper links with active valves are implemented, then real-time adjustment of damping characteristics is enabled, but the device complexity increases

Engineering Contradiction:
Improvereal-time adjustment capabilityVSAvoidnumber of electronic components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies the universality principle by designing the electronically controlled damper links to perform multiple functions: they provide both the structural connection function of traditional end links and the dynamic damping adjustment function. The active valves control fluid flow in multiple directions (compression and rebound), enabling a single component to replace what would otherwise require multiple separate adjustment mechanisms, thus reducing overall system complexity despite the addition of electronic controls.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates sensors that automatically detect driving conditions and trigger appropriate damping adjustments without requiring manual intervention. The control system monitors parameters such as vehicle speed, steering angle, and suspension movement, and automatically actuates the solenoids and valves to maintain optimal damping characteristics, thereby simplifying operation despite the increased device complexity.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If solenoids and active valves are used to control damping, then precise control of stiffness is achieved, but energy consumption increases

Engineering Contradiction:
Improveprecision of stiffness controlVSAvoidenergy consumption of control system
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by using pulse-width modulation (PWM) to control the solenoids rather than continuous power supply. The solenoids are activated in periodic pulses that are sufficient to move the active valves to the desired position, then powered down while maintaining position through spring forces or pressure differential. This periodic actuation significantly reduces average energy consumption while maintaining precise control capability when adjustment is needed.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system achieves precise stiffness control by varying parameters such as fluid viscosity, valve opening degree, and flow area rather than requiring large mechanical forces. The active valves modulate the damping fluid flow characteristics, and the solenoids control these parameters through small electromagnetic forces. This parameter-based control approach requires minimal energy compared to traditional mechanical adjustment mechanisms that would require continuous mechanical force application.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the sway bar system to adaptively change its damping characteristics from soft to firm settings, improving vehicle handling during high-speed cornering and enhancing comfort during rough terrain, by remotely controlling the stiffness of the sway bar, thus providing better control and comfort.

Implementation Method 1

The damper link includes a remotely adjustable active valve powered by a solenoid

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

The active valve is controllable to a first position to restrict flow between the compression and rebound chambers

Methodology Applied
Scientific EffectFluid flow restriction: Valve

Implementation Method 3

The damper link includes a damping fluid

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS11926189B2Electronically controlled sway bar damping link
Publication Date: 2024.03.12 FOX FACTORY INC
  • US11926189B2 patent drawing
  • US11926189B2 patent drawing
  • US11926189B2 patent drawing

AI summary

A sway bar system is described. The sway bar system includes a sway bar having a first end and a second end. The sway bar system further includes a first electronically controlled damper link which is coupled to the first end of the sway bar. The first electronically controlled damper link is configured to be coupled a first location of a vehicle. The sway bar system also has a second link which is coupled to the second end of the sway bar. The second link is configured to be coupled a second location of the vehicle.