SWCNT Dispersion Liquid Using CMC for High-Concentration Stability

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Solution Overview

Problem

Single-walled carbon nanotubes have poor dispersibility and stability in water at high concentrations, limiting their use in electrode coating materials for nonaqueous electrolyte secondary batteries, and existing dispersants do not adequately address this issue.

Innovation Solution

A carbon nanotube dispersion liquid comprising single-walled carbon nanotubes, carboxymethyl cellulose and/or its salt, and water, with specific molecular weight and etherification ranges, achieving improved dispersibility and stability at concentrations up to 1.00% by mass.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If single-walled carbon nanotubes are dispersed in water at high concentrations, then the conductivity and performance of electrode coating materials are improved, but the dispersibility and stability deteriorate due to strong aggregation from van der Waals forces

Engineering Contradiction:
Improveconcentration of single-walled carbon nanotubesVSAvoiddispersion stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent introduces carboxymethyl cellulose as an intermediary substance between single-walled carbon nanotubes and water. This dispersant adsorbs onto the carbon nanotube surface through its carboxyl groups, forming a protective layer that prevents direct van der Waals interaction between nanotubes. The hydrophilic cellulose backbone extends into the aqueous phase, providing steric stabilization and enabling high-concentration dispersion (0.5-2.0 wt%) while maintaining stability. This mediator approach resolves the contradiction by allowing high concentration without sacrificing dispersibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If carboxymethyl cellulose with high molecular weight is used as dispersant, then the viscosity increases which may improve stability, but the ease of operation and coating performance deteriorate

Engineering Contradiction:
Improvedispersion stabilityVSAvoidcoating processability
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent optimizes the molecular weight parameter of carboxymethyl cellulose to a specific range (10,000-1,000,000 g/mol, preferably 100,000-500,000 g/mol). This parameter optimization balances two opposing requirements: higher molecular weight provides better steric stabilization and dispersibility, while lower molecular weight ensures adequate fluidity and coating processability. By precisely controlling this parameter within the specified range, the patent achieves both dispersion stability and operational ease simultaneously.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the degree of etherification of carboxymethyl cellulose is increased to improve dispersibility, then the dispersibility improves, but the manufacturing precision and control of dispersion properties become difficult

Engineering Contradiction:
ImprovedispersibilityVSAvoidcontrol of dispersion properties
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent specifies a controlled degree of etherification range (0.5-1.2, preferably 0.6-1.0) for carboxymethyl cellulose. This parameter control is critical because the degree of etherification directly affects the balance between hydrophilicity (dispersibility) and molecular structure integrity. By maintaining the degree of etherification within this optimized range, the patent ensures sufficient hydrophilic character for good dispersibility while preserving the structural characteristics needed for predictable and controllable dispersion behavior during manufacturing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a carbon nanotube dispersion liquid with high single-walled carbon nanotube content and excellent dispersion stability, enhancing battery performance when used as an electrode coating material.

Implementation Method 1

carbon nanotubes strongly aggregate due to van der Waals forces, resulting in difficulty in being uniformly dispersed in water

Methodology Applied
Scientific EffectVan der Waals forces: Van der Waals Force

Implementation Method 2

carbon nanotube dispersion liquid including single-walled carbon nanotubes, carboxymethyl cellulose and/or a salt thereof, and water

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentEP4597522A1Carbon nanotube dispersed liquid, electrode coating material using same, electrode and nonaqueous electrolyte secondary battery
Publication Date: 2025.08.06 DKS CO LTD
  • EP4597522A1 patent drawing
  • EP4597522A1 patent drawing
  • EP4597522A1 patent drawing

AI summary

Provided is a carbon nanotube dispersion liquid that exhibits good dispersion stability of single-walled carbon nanotubes. A carbon nanotube dispersion liquid according to an embodiment includes single-walled carbon nanotubes, carboxymethyl cellulose and/or a salt thereof, and water, in which a content of the single-walled carbon nanotubes is 0.47% to 1.00% by mass. The carboxymethyl cellulose and/or the salt thereof includes at least one having a degree of etherification of 0.65 to 0.85 and a weight-average molecular weight of 120,000 to 250,000. A content of the carboxymethyl cellulose and/or the salt thereof is 120 to 220 parts by mass relative to 100 parts by mass of the single-walled carbon nanotubes.