SWCNT Sensor with Metal-Ligand Complex for Ethylene Detection

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Solution Overview

Problem

Current methods for detecting volatile compounds like ethylene, particularly in agriculture and produce industries, are inefficient due to ethylene's small size and limited chemical functionality, requiring more sensitive and efficient detection techniques.

Innovation Solution

A sensor comprising a conductive region with single-walled carbon nanotubes, nanosized metal dichalcogenide particles, and a mercaptoimidazolyl metal-ligand complex, which is placed in electrical communication with electrodes to measure electrical properties for detecting volatile compounds with double or triple bonds, such as ethylene, down to 100 parts per billion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional detection methods are used for ethylene, then the detection process is simple, but the detection sensitivity is insufficient due to ethylene's small size and limited chemical functionality

Engineering Contradiction:
Improvedetection sensitivityVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a composite sensor structure integrating single-walled carbon nanotubes (SWCNTs) as the conductive framework with mercaptoimidazolyl metal-ligand complexes (Cu(I), Ag(I), or Au(I)) as the active sensing layer. This composite material approach enables high detection sensitivity for ethylene by combining the electrical conductivity of SWCNTs with the selective binding capability of the metal-ligand complex, directly resolving the contradiction between simplicity and sensitivity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The sensor design applies local quality by functionalizing specific regions of the SWCNT network with mercaptoimidazolyl metal-ligand complexes. The conductive SWCNT framework provides the electrical pathway while the locally deposited metal-ligand complex regions provide selective ethylene binding, allowing the sensor to achieve high sensitivity without requiring complete structural complexity throughout the entire device.

Inventive Principle:
Principle #3Local quality

2Productivity

If conventional detection methods are used for volatile compounds, then the device structure is simple, but the detection efficiency and sensitivity are insufficient

Engineering Contradiction:
Improvedetection efficiencyVSAvoidsensor composition complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent uses a composite material system where SWCNTs provide rapid electron transport and the mercaptoimidazolyl metal-ligand complex provides selective volatile compound binding. This composite structure enhances detection efficiency by combining fast electrical response with selective chemical recognition, overcoming the limitations of conventional simple sensors while maintaining a relatively streamlined device architecture.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent replaces conventional mechanical or chemical detection methods with an electrical measurement system. The sensor detects volatile compounds by measuring changes in electrical conductivity of the SWCNT-metal ligand complex composite, substituting electrical measurement for more complex mechanical or chemical analysis methods, thereby improving detection efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor effectively detects ethylene and other volatile alkenes at low concentrations, enhancing detection sensitivity and efficiency for industries related to produce and agriculture.

Implementation Method 1

a mercaptoimidazolyl metal-ligand complex

Methodology Applied
Scientific EffectCoordination chemistry: Chemical Bonding

Implementation Method 2

a conductive region in electrical communication with two electrodes, the conductive region including single-walled carbon nanotubes

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12024530B2Sensor for detecting gas analyte
Publication Date: 2024.07.02 CARRIER CORP
  • US12024530B2 patent drawing
  • US12024530B2 patent drawing
  • US12024530B2 patent drawing

AI summary

A sensor and a method of using the sensor are disclosed. The sensor includes a conductive region in electrical communication with two electrodes, the conductive region including single-walled carbon nanotubes, nanosized particles of a metal dichalcogenide, and a mercaptoimidazolyl metal-ligand complex. The sensor can be used to detect volatile compounds that have a double or triple bond.