Sweat-absorptive quick-drying composition and sweat-absorptive quick-drying fabric containing functional microcapsules

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Solution Overview

Problem

Conventional sweat-absorptive quick-drying fibers face challenges in achieving intelligent and responsive water-repellent properties, particularly in maintaining antibacterial and deodorizing functions while being sensitive to external conditions and processing difficulties.

Innovation Solution

The development of sweat-absorptive quick-drying fibers using sustained-release microcapsules that incorporate water-repellent and antibacterial properties, specifically utilizing micro-encapsulated wasabi oil and water-repellent agents, which are mixed with a binder and applied to fibers to provide intelligent and stable performance across various environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional water-repellent components and binder are simply combined to create sweat-absorptive quick-drying fibers, then the sweat-absorptive quick-drying function is achieved, but the processing complexity and cost increase significantly while the antibacterial and deodorizing functions are not provided

Engineering Contradiction:
Improvesweat-absorptive quick-drying functionVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines water-repellent microcapsules, wasabi antibacterial microcapsules, and binder into a single integrated composition system. This merging approach allows simultaneous achievement of sweat-absorptive quick-drying function, antibacterial property, and deodorizing function without requiring separate processing steps for each function, thereby reducing overall processing complexity while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The composition is designed to provide multiple functions simultaneously: water repellency for quick-drying, antibacterial action from wasabi oil, and deodorizing effect. This multi-functional design eliminates the need for separate treatments for each function, reducing processing steps and complexity while ensuring comprehensive performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional water-repellent processing is applied to achieve sweat-absorptive quick-drying properties, then the basic water-repellent function is achieved, but the fabric lacks intelligent responsiveness to external environment and sustainable antibacterial property

Engineering Contradiction:
Improvewater-repellent functionVSAvoidintelligent responsiveness to external environment
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs microcapsules that can dynamically respond to external conditions such as temperature and mechanical stress. The microcapsules release their contents (water-repellent agents or wasabi oil) in response to these stimuli, providing intelligent adaptability. This dynamic behavior enables the fabric to adjust its properties based on environmental conditions, enhancing versatility while maintaining reliable water-repellent function.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The microcapsulated system provides self-service functionality where the encapsulated materials are released on-demand without external intervention. The wasabi oil microcapsules automatically release antibacterial agents when triggered by external conditions, providing sustained antibacterial protection and deodorizing effects, thereby enhancing the fabric's adaptability to various environments.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If micro-encapsulation of water repellent is used to achieve intelligent and responsive properties, then the adaptability to external environment is improved, but the manufacturing process becomes more complex and costly

Engineering Contradiction:
Improveintelligent responsivenessVSAvoidmanufacturing processability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges the micro-encapsulation technology with conventional fiber processing by incorporating the microcapsulated composition directly into the fiber manufacturing or finishing process. This integration approach maintains the intelligent responsiveness benefits of micro-encapsulation while simplifying the overall manufacturing process, making it more feasible for industrial production without requiring entirely new manufacturing systems.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If multiple functional components are combined to provide both antibacterial and deodorizing functions, then the overall functionality is improved, but the processing difficulty and expense increase compared to simple water-repellent treatment

Engineering Contradiction:
Improveantibacterial and deodorizing functionsVSAvoidprocessing expense
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent creates a universal composition that delivers multiple functions (water repellency, antibacterial action, deodorizing) through a single integrated system. By combining these functions in one composition applied through a unified process, the patent reduces the cumulative expense and complexity that would result from applying separate treatments for each function individually, making the multi-functional fabric more economically viable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures stable water-repellent and antibacterial functions that actively respond to external conditions, maintaining performance even after repeated washing, while avoiding the limitations of conventional water-repellent treatments.

Implementation Method 1

sustained-release microcapsules may be used, so that a core material inside the fabric is intelligently released depending on the external environment, that is, temperature or external impact

Methodology Applied
Scientific EffectSustained-release:

Implementation Method 2

performing processing using functional microcapsules that are capable of imparting a basic sweat-absorptive quick-drying function and a sustainable antibacterial property

Methodology Applied
Scientific EffectMicro-encapsulation:

Data Source

PatentUS11377786B2Sweat-absorptive quick-drying composition and sweat-absorptive quick-drying fabric containing functional microcapsules
Publication Date: 2022.07.05 LASHEVAN KOREA CO LTD
  • US11377786B2 patent drawing
  • US11377786B2 patent drawing
  • US11377786B2 patent drawing

AI summary

The present invention relates to functional fibers, that is, sweat-absorptive quick-drying fibers through which moisture, such as sweat discharged from the skin, is quickly discharged to the outside to be dried. A sweat-absorptive quick-drying composition including a water repellent for fibers as a material applied on the fibers further includes water-repellent microcapsules and wasabi antibacterial microcapsules respectively obtained by performing micro-encapsulation of the water repellent for fibers and wasabi oil. Accordingly, it is possible to ensure a very stable water-repellent function by using a water-repellent-functional-processing agent subjected to micro-encapsulation treatment, unlike conventional fibers subjected to sweat-absorptive quick-drying treatment.