Wearable Sweat Sensor with Radial Wicking and Capacitive Feedback

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Solution Overview

Problem

Current methods for monitoring hydration levels in humans are invasive, non-portable, or provide delayed indications, making them inefficient for real-time assessment, especially for high-performance athletes.

Innovation Solution

A wearable paper-based platform with a disposable wicking-based sweat collection patch and a reusable electronic module that provides simultaneous passive and active feedback, using a hygroscopic wicking material with a radial finger design for visual readout and capacitive sensing to alert users when a pre-determined volume of sweat is collected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If invasive methods like serum ion concentration analysis are used, then measurement precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvehydration level detection accuracyVSAvoidinvasiveness of measurement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent uses sweat as an intermediary substance that reflects hydration status without requiring direct blood sampling. The sweat collection patch captures sweat naturally secreted by the skin, which contains ion concentration information that correlates with serum ion concentration, thus providing accurate hydration assessment without invasive procedures

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/invasive blood sampling system with a passive sweat collection system. Instead of puncturing skin to obtain serum samples, the system uses a hydrophobic barrier and hydrophilic wicking material to passively collect sweat that naturally emerges through sweat glands, eliminating the need for needles or surgical intervention

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If urine color or body mass methods are used, then ease of operation is improved, but measurement precision deteriorates

Engineering Contradiction:
Improveconvenience of monitoringVSAvoidhydration level accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent incorporates a colorimetric feedback mechanism where the wicking material contains indicators that change color based on sweat ion concentration. This provides real-time visual feedback about hydration status, allowing users to assess their hydration level accurately and immediately without waiting for laboratory analysis or indirect measurements

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent utilizes color changes in the wicking material as a direct indicator of sweat composition and hydration status. The colorimetric response provides precise information about ion concentration in sweat, which correlates with serum ion concentration and thus accurate hydration assessment, while maintaining the simplicity of visual observation

Inventive Principle:
Principle #32Color changes

3Ease of operation

If urine method is used, then ease of operation is improved, but loss of time worsens due to delayed indication

Engineering Contradiction:
Improvenon-invasive monitoringVSAvoiddelay in hydration indication
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent performs preliminary sweat collection and analysis continuously throughout the day, so that hydration status is already assessed and indicated before the user needs to know it. The patch continuously collects sweat and the colorimetric indicators continuously reflect current hydration status, providing immediate information rather than delayed feedback after urine excretion

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If a wearable sweat collection system is designed, then ease of operation is improved, but device complexity increases

Engineering Contradiction:
Improvewearability and portabilityVSAvoidstructure of sensor platform
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent divides the sensor platform into two independent modules: a disposable sweat collection patch and a reusable electronic module. The patch contains only the essential wicking material and hydrophobic barrier for sweat collection, while the electronic module handles detection and data processing. This segmentation allows the wearable patch to remain simple and comfortable, while complexity is concentrated in the separate electronic module

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables objective and timely quantification of sweat loss during physical activities, allowing users to assess hydration levels effectively and conveniently, with the system being robust, economical, and suitable for mass production.

Implementation Method 1

a first spacer centrally contacting a first side of the hygroscopic arrangement and configured to couple the hygroscopic arrangement to skin of a subject... an adhesive layer centrally adhered to a second side opposite to the first side of the hygroscopic arrangement and configured to affix the hygroscopic arrangement to the skin of the subject... such that hydration from sweating is allowed to wick to the common central region through the opening and traverse down each of the plurality of fingers

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS10772560B2Skin-mounted hydration sensor and management system
Publication Date: 2020.09.15 PURDUE RES FOUND
  • US10772560B2 patent drawing
  • US10772560B2 patent drawing
  • US10772560B2 patent drawing

AI summary

A wearable paper-based platform with simultaneous passive and active feedback for monitoring perspiration is provided. The sensor platform comprises two modules: a disposable wicking-based sweat collection patch with discrete colorimetric feedback, and a reusable electronic detachable module for active feedback. The disposable patch comprises a hygroscopic wicking material laminated between two polymeric films. The wicking material is patterned with a radial finger design that offers discretized visual readout of the sensor. The active module attaches to the film and alerts the user when the film collects a pre-determined volume of sweat. The multi-feedback system allows high-performance athletes who value objective quantification of perspiration to better assess their sweat loss during physical activities.