Battery Cell Swelling Polymer for Electrolyte Bridge Stability

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Solution Overview

Problem

Battery cells exhibit poor use reliability and cycle performance due to electrolyte deficiency and side reactions at the solid-liquid interface, leading to electrolyte bridge breakage and dendritic crystal formation.

Innovation Solution

Incorporating a swelling polymer, such as a rubber film, into the electrode assembly to lock and release electrolyte through physical adsorption, ensuring adequate electrolyte infiltration and reducing interface reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If electrolyte is added to improve battery performance, then capacity increases, but electrolyte deficiency and bridge breakage occur during cycling

Engineering Contradiction:
Improveelectrolyte amountVSAvoiduse reliability and cycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a porous polymer material with specific pore structure (average pore diameter 0.01-1 μm) that can absorb and retain electrolyte. The porous structure allows the material to act as an electrolyte reservoir, continuously supplying electrolyte to the electrode interface during charge-discharge cycles, thereby preventing electrolyte deficiency and bridge breakage while maintaining high capacity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite structure by integrating the porous polymer material into the electrode assembly. This composite approach combines the electrolyte-retaining capability of the porous polymer with the electroactive materials, forming a new functional system that simultaneously provides structural support, electrolyte management, and electrochemical activity, thus improving both capacity and reliability.

Inventive Principle:
Principle #40Composite materials

2Productivity

If battery cell structure is optimized to improve performance, then capacity increases, but side reactions at solid-liquid interface increase

Engineering Contradiction:
Improvebattery capacityVSAvoidside reactions at solid-liquid interface
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The porous polymer material acts as an intermediary between the electrolyte and the electrode active material. It provides a controlled interface that facilitates ion transport while preventing direct contact between electrolyte and electrode surfaces that would cause harmful side reactions. This mediator role reduces interface degradation while maintaining high capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies the porous polymer material specifically at the solid-liquid interface where side reactions occur. By localizing this protective layer at the critical interface region while maintaining bulk electrode performance, the invention selectively suppresses harmful reactions without compromising overall battery capacity.

Inventive Principle:
Principle #3Local quality

3Reliability

If electrolyte is retained in battery, then cycle performance improves, but electrolyte distribution uniformity decreases

Engineering Contradiction:
Improvecycle performanceVSAvoidelectrolyte distribution uniformity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent divides the electrolyte retention function into multiple porous polymer units distributed throughout the electrode assembly. Each unit locally retains and releases electrolyte, creating a segmented distribution network that ensures uniform electrolyte supply across different regions of the battery, thereby maintaining both cycle performance and distribution uniformity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves electrolyte retention and distribution, enhancing the battery's cycle performance and reliability by maintaining consistent electrolyte levels during charge and discharge cycles.

Implementation Method 1

The swelling polymer satisfies: 300%≤m2/m1≤10000%; and m3/m2≤50%, wherein the swelling polymer can lock an electrolyte in the swelling polymer by physical adsorption

Methodology Applied
Scientific EffectPhysical adsorption: Adsorption

Implementation Method 2

The electrolyte can be locked on surfaces of the active substance particles to form a slow-release storage point to release the electrolyte into the electrode assembly

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS20250349972A1Battery cell, battery and electrical apparatus
Publication Date: 2025.11.13 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US20250349972A1 patent drawing
  • US20250349972A1 patent drawing
  • US20250349972A1 patent drawing

AI summary

The present application relates to a battery cell, a battery, and an electrical apparatus. The battery cell comprises an electrode assembly, the electrode assembly comprising a first electrode plate, a second electrode plate and a separator. The polarities of the first electrode plate and the second electrode plate are opposite, and the separator is arranged between the first electrode plate and the second electrode plate. At least one of the first electrode plate, the second electrode plate and the separator comprises a swelling polymer, the swelling polymer satisfying: 300%≤m2/m1≤10000%, and m3/m2≤50%.