Swim Spa Wall Insert and Propeller Configuration

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Solution Overview

Problem

Existing swim spas face inefficiencies due to turbulence and increased energy requirements, reduced pump life, and lack of easy access for maintenance, with current designs often requiring water removal to access pumping equipment.

Innovation Solution

The design incorporates two side-by-side propellers to create a wider, shallower water current with a diverter system to minimize turbulence and a removable wall insert for maintenance, allowing the pumping equipment to be accessed without draining water, using hydraulic motors and a parabolic diverter shape to optimize current flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single propeller is used to create forward current, then the device complexity is reduced, but the current width is insufficient and turbulence increases

Engineering Contradiction:
Improvepumping equipment structureVSAvoidwater current velocity
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The single propeller is segmented into two side-by-side propellers (first and second propellers) that work together to create a wider forward current. This segmentation allows the system to maintain lower velocities while covering a broader area, reducing turbulence and improving swimmer comfort without requiring a single high-speed propeller

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the water stream expands by friction with water below it, then the stream becomes deeper, but turbulence increases and energy efficiency decreases

Engineering Contradiction:
Improvewater stream depthVSAvoidenergy consumption
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent applies different flow characteristics to different regions of the water stream. The forward current is designed to be wider and shallower rather than deep and narrow, creating local quality variations that reduce frictional expansion and turbulence. This local optimization allows energy-efficient flow patterns in the regions where swimmers are positioned

Inventive Principle:
Principle #3Local quality

3Device complexity

If pumping equipment is built into the swim spa structure, then the device becomes more integrated, but maintenance requires water removal

Engineering Contradiction:
Improvesystem integrationVSAvoidpumping equipment accessibility
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The pumping equipment is segmented into a removable module that can be separated from the main swim spa structure. This modular design allows the pumping equipment to be easily accessed for maintenance without draining the water, while still maintaining integrated operation during normal use through the removable module configuration

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances efficiency by reducing energy consumption, extending pump life, and enabling maintenance without water removal, providing a more effective and cost-efficient swim spa experience.

Implementation Method 1

two side-by-side propellers that force a forward current of water

Methodology Applied
Scientific EffectHydraulic force: Hydraulic Press

Implementation Method 2

a diverter having a smooth curved surface that redirects the forward current back toward the head end of the swim spa, thereby minimizing turbulence

Methodology Applied
Scientific EffectTurbulence reduction: Turbulence

Data Source

PatentUS10596439B2Swim spa having a wall insert
Publication Date: 2020.03.24 PLASTIC DEV CO
  • US10596439B2 patent drawing
  • US10596439B2 patent drawing
  • US10596439B2 patent drawing

AI summary

An improved swim spa is described which has a tank having a head end and a foot end filled with water. A forward current is created by pumping equipment which directs the forward current from a head end of the tank, past a swimmer in the water to a foot end of the tank. The pumping equipment may be attached to a removable wall insert to which may be removed to allow easy repair and maintenance. The forward current allows the swimmer to swim in place. The width of the forward current is chosen to be at least twice its depth. A diverter at the foot end of the tank has a curved surface for redirecting the forward current toward the sidewalls and then back toward the head wall in a horizontal plane and downward and back toward the head wall in a vertical plane.