Swing-Arm Stirring in Rotating Drums for Uniform Stir-Frying

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Solution Overview

Problem

The existing continuous stir-fry cooking apparatus of a rotating drum type has insufficient stirring of ingredients due to a fixed stirring blade position, which is affected by the types and amounts of ingredients and heating temperatures.

Innovation Solution

A rotating drum type continuous stir-fry cooking apparatus with a swing arm and a rotating shaft supporting a stirring blade member that can be swung to optimize its position within the heating drum, allowing for effective stirring by adjusting the swing angle based on operational conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a fixed stirring blade position is used in the rotating drum type continuous stir-fry cooking apparatus, then the device complexity is reduced and ease of manufacture is improved, but the stirring effectiveness deteriorates under varying cooking conditions

Engineering Contradiction:
Improveease of manufactureVSAvoidstirring effectiveness
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The stirring blade is made movable through a swing arm mechanism that allows it to change its radial position within the heating drum. The swing arm can rotate about a swing shaft, enabling the stirring blade to adjust its position dynamically based on cooking conditions such as ingredient type, amount, and heating temperature, thereby resolving the contradiction between fixed structure simplicity and adaptive stirring effectiveness

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The radial position parameter of the stirring blade is made variable through the swing arm mechanism. By changing the swing angle of the swing arm, the stirring blade's position parameter is adjusted to optimize stirring effectiveness for different cooking conditions, while the overall mechanical structure remains relatively simple

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the stirring blade position is fixed, then the device structure is simple, but the stirring uniformity deteriorates when ingredients are distributed unevenly within the drum

Engineering Contradiction:
Improvedevice complexityVSAvoidstirring uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The swing arm mechanism enables the stirring blade to dynamically adjust its radial position to follow the distribution of ingredients within the drum. When ingredients are concentrated in certain regions, the swing arm can be positioned to enhance stirring in those areas, improving stirring uniformity without requiring a complex multi-blade system

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The stirring blade's position is locally optimized by adjusting the swing arm angle according to ingredient distribution patterns. This allows the single stirring blade to effectively address local stirring needs different parts of the drum may have, achieving uniform stirring without increasing overall device complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables efficient stirring of ingredients regardless of their location within the drum, improving cooking outcomes for various food items like vegetables, meats, and seafood, and ensuring uniform cooking by adjusting the stirring blade's position according to conditions such as drum speed and ingredient distribution.

Implementation Method 1

by rotating the stirring blade member while the swing arm is kept swung back and forth like a pendulum

Methodology Applied
Scientific EffectPendulum motion: Pendulum

Implementation Method 2

a stirring blade member provided to the rotating shaft with a tip end coming in close proximity to an inner peripheral surface of the heating drum

Methodology Applied
Scientific EffectMechanical stirring: Stirring

Implementation Method 3

a heating drum provided in a rotatable manner with a center axis of a cylindrical body being oriented in a horizontal direction and having a cooking ingredient charging portion at one end and a product discharging portion at the other end

Methodology Applied
Scientific EffectRotational transport:

Data Source

PatentUS8307758B2Continuous stir-fry cooking apparatus
Publication Date: 2012.11.13 AJINOMOTO CO INC
  • US8307758B2 patent drawing
  • US8307758B2 patent drawing
  • US8307758B2 patent drawing

AI summary

A continuous stir-fry cooking apparatus of a rotating drum type includes a heating drum having a cooking ingredient charging portion at one end and a product discharging portion at the other end, a swing arm 23 swingable about a swing shaft provided on an axis line of the heating drum 14, a rotating shaft 24 provided to a swing end of the swing arm to be parallel to the axis line of the heating drum, and a stirring blade member 26 provided to the rotating shaft with a tip end coming in close proximity to an inner peripheral surface of the heating drum. The stirring position of the stirring blade member can be optimized by regulating the swing angle of the swing arm according to the conditions, such as the rotating velocity of the heating drum.