Swing Wing Tip Dual Load Path Structure

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Solution Overview

Problem

Aircraft designs face challenges in achieving fuel efficiency and accommodating larger wingspans, as increased wingspans can exceed airport infrastructure size restrictions, and existing wing structures lack dual load paths for fail-safe operations.

Innovation Solution

A swing wing tip system with a dual load path structure, featuring dual wing skin plates and a rotation joint with dual rotation elements, allows the wing tip to rotate and transfer load to the fixed wing portion, enabling aircraft to operate in airports with size restrictions while providing fail-safe load paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the wingspan of an aircraft is increased to improve fuel efficiency and aerodynamic performance, then lift-to-drag efficiency is improved, but the aircraft cannot accommodate airports with size restrictions on gates, taxiways, and runways

Engineering Contradiction:
Improvefuel efficiencyVSAvoidairport compatibility
Core Design Contradiction:
Use of energy by moving objectVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by making the wing tip configuration changeable between fixed and folded positions. The wing tip portion can be dynamically adjusted: extended during flight to maximize wingspan for fuel efficiency, and folded when approaching or departing from airports with size restrictions. This dynamic reconfiguration allows the aircraft to adapt its wingspan to different operational phases and airport infrastructure constraints.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies segmentation by dividing the wing structure into fixed wing portions and movable wing tip portions. The wing tip portions are separated from the main wing structure and can be independently folded or extended. This segmentation allows the aircraft to reduce its overall wingspan by folding only the tip portions while maintaining the structural integrity of the main wing, enabling operation at restricted airports without compromising the aerodynamic benefits of a longer wingspan during flight.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single load path structure is used in wing design, then the structure is simpler, but the aircraft lacks fail-safe capability in case of load path failure

Engineering Contradiction:
Improvestructural complexityVSAvoidfail-safe capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by implementing dual load paths specifically at critical locations where the movable wing tip portions connect to the fixed wing structure. Rather than duplicating load paths throughout the entire wing structure, the dual load path system is localized to the rotation joints and connection points between fixed and movable portions. This provides fail-safe capability at the most critical structural interfaces while avoiding unnecessary complexity in less critical areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent applies beforehand cushioning by incorporating redundant load paths in advance to protect against potential failures. The dual load path structure ensures that if one load path fails, the second load path is already in place and ready to carry the load, preventing catastrophic failure. This proactive redundancy is built into the structure before any failure can occur, ensuring continued safe operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Adaptability or versatility

If movable wing tip portions are implemented to reduce wingspan, then airport compatibility is improved, but the structural complexity and load transfer mechanisms increase

Engineering Contradiction:
Improveairport compatibilityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by implementing rotation joints that allow the wing tip portions to be dynamically folded and extended. These rotation joints provide controlled movement between the fixed and movable portions, enabling the wing tips to be positioned in different configurations as needed for airport operations or flight performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies segmentation by separating the wing into fixed portions and movable tip portions connected through rotation joints. This segmentation allows independent control and positioning of the wing tips, reducing overall wingspan when folded while maintaining the option to extend them for flight. The modular segmented structure manages complexity by localizing the movable elements to only the tip portions rather than the entire wing structure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP2857309B1Swing Wing Tip System, Assembly and Method with Dual Load Path Structure
Publication Date: 2019.04.17 THE BOEING CO
  • EP2857309B1 patent drawingFigure 1
  • EP2857309B1 patent drawingFigure 2A~2B
  • EP2857309B1 patent drawingFigure 3A

AI summary

A swing wing tip system for an air vehicle is provided. The swing wing tip system has a swing wing tip assembly with an unfixed wing tip portion (76) movably connected to a fixed wing portion (78) of a wing (18). The swing wing tip assembly has a dual load path structure configured to transfer load from the unfixed wing tip portion (76) to the fixed wing portion (78). The dual load path structure has dual wing skin plates (104) and a rotation joint (84) coupled between the dual wing skin plates (104) and configured to rotationally couple the unfixed wing tip portion (76) to the fixed wing portion (78). The rotation joint (84) has a dual rotation pin element (88) having a center rotation axis (90) and dual rotation elements (86) configured to rotate about the center rotation axis (90). The swing wing tip system has an actuator assembly (98) coupled to the rotation joint (84) and a controller system (150) coupled to the actuator assembly (98).