Swingable Energization Coupler for Stable Railway Model Power

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Solution Overview

Problem

Existing model energization couplers face instability in energization due to design restrictions when dealing with tight curves, leading to potential non-energization states, especially in N-gauge railway models with small coupling parts and tight radii.

Innovation Solution

A model energization coupler design featuring a support member with swingable energization parts that include contact points for stable power collection, allowing for detachable engagement regardless of orientation and accommodating curvature changes, thereby maintaining stable energization without hindering the coupling function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the coupling part body is made to perform both coupling and energization functions, then the device complexity is reduced, but the reliability of energization deteriorates due to unstable contact on curved rails

Engineering Contradiction:
Improvecoupling part structureVSAvoidenergization stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The invention divides the coupling system into two independent parts: a coupling part for mechanical coupling and a separate energization part for electrical connection. The energization part includes contact points that can independently contact the coupling partner's contact points, ensuring stable energization without interfering with the coupling function. This segmentation resolves the contradiction by allowing each component to optimize its specific function rather than compromising both functions in a single integrated structure.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the coupling part is designed for tight curve accommodation, then the adaptability improves, but the energization contact stability deteriorates

Engineering Contradiction:
Improvecurve accommodationVSAvoidcontact stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The energization part is designed with dynamic characteristics, allowing it to swing or move independently to maintain contact between contact points during coupling operations on curved rails. This dynamic design enables the contact points to adapt to positional variations caused by curve accommodation while maintaining stable electrical connection, resolving the contradiction between curve adaptability and contact stability.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the coupling mechanism is made movable for detachment, then the ease of operation improves, but the energization reliability deteriorates due to design restrictions

Engineering Contradiction:
Improvedetachable couplingVSAvoidenergization consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

By separating the coupling mechanism from the energization mechanism, the invention allows the coupling part to be freely movable for easy attachment and detachment operations, while the energization part maintains its own stable contact path. The independent design of the energization part with dedicated contact points ensures that energization reliability is not compromised by the movability requirements of the coupling mechanism.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11745113B2Model energization coupler, railway model vehicle, and model energization unit
Publication Date: 2023.09.05 TOMY TEC CO LTD
  • US11745113B2 patent drawing
  • US11745113B2 patent drawing
  • US11745113B2 patent drawing

AI summary

In a model coupler that detachably couples vehicles, energization between the vehicles in train organization is stabled regardless of curvature of a rail. A support member is swingable in line with the coupling part by extending from an attachment base side attached to a model vehicle toward a front end side facing the coupling partner and providing a front end under the coupling part. One energization part is attached to the support member and includes a first contact point formed on the attachment base side and a second contact point formed on the front end side. The first contact point is in contact with a first power collection member of the model vehicle, and the second contact point is in contact with a fourth contact point of the other energization part of the coupling partner.