Swingable Roller Device for Cleaning Member Lifespan

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Solution Overview

Problem

Conventional roller devices with cleaning members suffer from reduced cleaning member lifespan and inability to perform cleaning operations during contact-pressure release, as the cleaning member maintains constant contact pressure regardless of the second roller's contamination level.

Innovation Solution

A roller device design where the second roller is swingable to adjust pressure on the first roller, allowing the cleaning member to change contact pressures with the second roller, enabling effective cleaning even during contact-pressure release operations and extending the cleaning member's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cleaning member maintains constant contact pressure on the second roller, then the cleaning operation is consistent, but the life of the cleaning member is reduced

Engineering Contradiction:
Improvecleaning operation consistencyVSAvoidcleaning member life
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The patent applies the dynamics principle by making the second roller swingable between a first position (contacting the first roller) and a second position (contacting the cleaning member). This dynamic positioning allows the contact pressure between the cleaning member and second roller to vary based on the roller's position, rather than maintaining constant pressure. When the second roller is at the second position, the cleaning member can effectively clean the roller surface, and when at the first position, the cleaning pressure is reduced, extending the cleaning member's life.

Inventive Principle:
Principle #15Dynamics

2Stress or pressure

If the second roller performs contact-pressure release operation on the first roller, then the pressure on the first roller is reduced, but the cleaning member cannot perform cleaning operation

Engineering Contradiction:
Improvepressure on first rollerVSAvoidcleaning operation capability
Core Design Contradiction:
Stress or pressureVSReliability

Solution Approach 1:

The patent resolves this contradiction by dynamically positioning the second roller. When contact-pressure release is needed on the first roller, the second roller swings to the second position to contact the cleaning member, ensuring cleaning operation can still be performed. The swing mechanism ensures that either the first roller or the cleaning member is contacted, but not both simultaneously with high pressure, thus maintaining cleaning capability during pressure release operations.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10520863B2Roller device, fixing device, and image forming apparatus
Publication Date: 2019.12.31 SHARP KK
  • US10520863B2 patent drawing
  • US10520863B2 patent drawing
  • US10520863B2 patent drawing

AI summary

The cleaning member is disposed to be opposite to the first roller with the second roller being provided therebetween. Compared to a case when the second roller is placed at a first position on a side of the first roller, if the second roller is placed at a second position on a side of the cleaning roller, a pressure between the second roller and the first roller becomes smaller, and a pressure between the second roller and the cleaning member becomes larger.