Motorcycle Swingarm Bracket Detachable Case Mounting

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Solution Overview

Problem

Existing motorcycle swingarm supporting structures face challenges in balancing rigidity and design freedom, as direct support by the crankcase restricts design options and increases rigidity excessively.

Innovation Solution

A swingarm supporting structure featuring a separately formed bracket that is detachably fixed to the case in a direction intersecting the pivot shaft, allowing for reduced stress concentration and increased design flexibility by placing the bracket on the opposite surface of the swingarm, thereby preventing excessive rigidity and enhancing design freedom.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the swingarm is directly supported by the crankcase, then the support structure is simple, but the rigidity of the crankcase becomes excessive and design freedom is restricted

Engineering Contradiction:
Improvesupport structure complexityVSAvoiddesign freedom
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The support structure is divided into two separate components: the crankcase and a detachable bracket. The bracket is formed separately from the crankcase and can be attached or detached as needed. This segmentation allows the crankcase to maintain its primary function without excessive rigidity requirements, while the bracket provides the necessary swingarm support, thereby increasing design freedom and adaptability.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the bracket is formed separately from the case, then design freedom is improved, but the structure becomes more complex

Engineering Contradiction:
Improvedesign freedomVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

While the bracket is formed separately to improve design freedom, it is designed to be detachably fixed to the crankcase, allowing the two components to function together as an integrated support system. This merging approach maintains structural effectiveness while preserving the benefits of separate formation, such as optimized stress distribution and increased design flexibility.

Inventive Principle:
Principle #5Merging (Combining)

3Stress or pressure

If the bracket is fixed from a direction intersecting the pivot shaft, then stress concentration is reduced, but the attachment position options are limited

Engineering Contradiction:
Improvestress concentrationVSAvoidattachment position options
Core Design Contradiction:
Stress or pressureVSAdaptability or versatility

Solution Approach 1:

The bracket is designed to be attachable from multiple directions, including directions intersecting the pivot shaft. By considering three-dimensional attachment possibilities rather than being restricted to a single plane, the design achieves both reduced stress concentration (through intersecting direction attachment) and increased attachment position options (through multi-directional capability).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Strength

If the rigidity of the crankcase is increased to support the swingarm, then support strength is improved, but the degree of freedom of design is restricted

Engineering Contradiction:
Improvesupport strengthVSAvoiddegree of freedom of design
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The swingarm support function is extracted from the crankcase and transferred to a separate detachable bracket. This extraction allows the crankcase to maintain its original design freedom and adaptability, while the bracket provides the necessary support strength. The bracket can be specifically designed for support functionality without compromising the crankcase's design flexibility.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9828058B2Swingarm supporting structure for motorcycle
Publication Date: 2017.11.28 KAWASAKI MOTORS LTD
  • US9828058B2 patent drawing
  • US9828058B2 patent drawing
  • US9828058B2 patent drawing

AI summary

A swingarm supporting structure can prevent rigidity of a case from becoming excessive and can improve a degree of freedom of design. The swingarm supporting structure includes: a case in which a power unit is stored; and a bracket for freely pivotally supporting a swingarm up and down through a pivot shaft. The swingarm supports an axle, and the bracket is detachably fixed to the case in a fixed direction intersecting the pivot shaft.