Swirl-Flow Heat Exchanger for Compact Heat Pump Transfer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional heat exchangers require a large installation space and have low efficiency, as indicated by their low coefficient of performance (COP).

Innovation Solution

The heat exchanger incorporates internal components and design features that impart a swirl to the fluid flow within the flow channel, enhancing heat transfer intensity and reducing installation space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional heat exchangers with straight flow channels are used, then the installation space is large, but the heat transfer intensity is low

Engineering Contradiction:
Improveheat transfer intensityVSAvoidinstallation space
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The patent applies curvature by introducing swirl flow through curved guide surfaces and helical flow channels, replacing straight linear flow paths with curved trajectories. This curvature generates centrifugal forces and secondary flows that enhance heat transfer intensity while maintaining compact dimensions, directly resolving the contradiction between heat transfer performance and installation space.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent transitions from two-dimensional planar heat exchanger surfaces to three-dimensional volumetric heat transfer by creating spiral and helical flow paths. This dimensional transformation allows the fluid to utilize the entire cross-sectional area of the flow channel for heat transfer, significantly increasing heat transfer intensity without proportionally increasing installation space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If internal components are added to impart swirl to the flow, then heat transfer intensity increases, but hydraulic losses increase

Engineering Contradiction:
Improveheat transfer intensityVSAvoidhydraulic losses
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent merges the swirl-generating function with the heat transfer surface itself by integrating guide surfaces and helical structures into the heat exchanger geometry. This combination eliminates separate internal components that would cause additional pressure losses, achieving enhanced heat transfer while minimizing hydraulic losses through a unified design approach.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent optimizes the swirl angle and flow channel geometry parameters to achieve an optimal balance between heat transfer enhancement and pressure loss. By carefully selecting the angle of the guide surfaces and the pitch of the helical channels, the design maximizes heat transfer intensity while keeping hydraulic losses within acceptable limits.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly increases heat transfer intensity by 1.5 to 10 times while simultaneously increasing hydraulic losses by 2 to 100 times, depending on the Reynolds number, thereby improving the COP of the heat pump system.

Implementation Method 1

internal components and design features that impart a swirl to the fluid flow within the flow channel, enhancing heat transfer intensity

Methodology Applied
Scientific EffectSwirl flow: Vortex Ring

Implementation Method 2

heat exchanger has at least one elongated flow channel through which a fluid is guided during operation in a main flow direction

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentEP4455593B1Heat exchanger and heat pump comprising at least one such heat exchanger
Publication Date: 2026.03.25 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • EP4455593B1 patent drawingFigure 1
  • EP4455593B1 patent drawingFigure 2
  • EP4455593B1 patent drawingFigure 3

AI summary

The invention relates to a heat exchanger (2, 4), in particular a tube, shell-and-tube, finned-tube and plate heat exchanger, with at least one elongated flow channel (8) through which, during operation, a fluid is guided in a main flow direction (7) corresponding to the longitudinal extent of the flow channel (8), characterized in that the at least one flow channel (8) has internal components and/or design features that impart a swirl to the fluid flowing in the main flow direction (7) in a circumferential direction of the flow channel (8). The invention further relates to a heat pump (1) with at least one such heat exchanger (2, 4).