Swirl-Flow Heat Exchanger for Compact Heat Pump Transfer
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Solution Overview
Problem
Conventional heat exchangers require a large installation space and have low efficiency, as indicated by their low coefficient of performance (COP).
Innovation Solution
The heat exchanger incorporates internal components and design features that impart a swirl to the fluid flow within the flow channel, enhancing heat transfer intensity and reducing installation space.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If conventional heat exchangers with straight flow channels are used, then the installation space is large, but the heat transfer intensity is low
Solution Approach 1:
The patent applies curvature by introducing swirl flow through curved guide surfaces and helical flow channels, replacing straight linear flow paths with curved trajectories. This curvature generates centrifugal forces and secondary flows that enhance heat transfer intensity while maintaining compact dimensions, directly resolving the contradiction between heat transfer performance and installation space.
Solution Approach 2:
The patent transitions from two-dimensional planar heat exchanger surfaces to three-dimensional volumetric heat transfer by creating spiral and helical flow paths. This dimensional transformation allows the fluid to utilize the entire cross-sectional area of the flow channel for heat transfer, significantly increasing heat transfer intensity without proportionally increasing installation space.
2Temperature
If internal components are added to impart swirl to the flow, then heat transfer intensity increases, but hydraulic losses increase
Solution Approach 1:
The patent merges the swirl-generating function with the heat transfer surface itself by integrating guide surfaces and helical structures into the heat exchanger geometry. This combination eliminates separate internal components that would cause additional pressure losses, achieving enhanced heat transfer while minimizing hydraulic losses through a unified design approach.
Solution Approach 2:
The patent optimizes the swirl angle and flow channel geometry parameters to achieve an optimal balance between heat transfer enhancement and pressure loss. By carefully selecting the angle of the guide surfaces and the pitch of the helical channels, the design maximizes heat transfer intensity while keeping hydraulic losses within acceptable limits.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design significantly increases heat transfer intensity by 1.5 to 10 times while simultaneously increasing hydraulic losses by 2 to 100 times, depending on the Reynolds number, thereby improving the COP of the heat pump system.
Implementation Method 1
internal components and design features that impart a swirl to the fluid flow within the flow channel, enhancing heat transfer intensity
Implementation Method 2
heat exchanger has at least one elongated flow channel through which a fluid is guided during operation in a main flow direction
Data Source
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AI summary
The invention relates to a heat exchanger (2, 4), in particular a tube, shell-and-tube, finned-tube and plate heat exchanger, with at least one elongated flow channel (8) through which, during operation, a fluid is guided in a main flow direction (7) corresponding to the longitudinal extent of the flow channel (8), characterized in that the at least one flow channel (8) has internal components and/or design features that impart a swirl to the fluid flowing in the main flow direction (7) in a circumferential direction of the flow channel (8). The invention further relates to a heat pump (1) with at least one such heat exchanger (2, 4).