Switch Chip Bond Wire Inductance Control

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Solution Overview

Problem

Existing multiplexers and demultiplexers face challenges in high-speed data transmission due to parasitic capacitance, which increases signal loss and reduces transmission speed, and current solutions like thick metal layers or CMOS SOI processes increase costs.

Innovation Solution

Replacing metal traces in the die with bond wires to control inductance precisely, reduce impedance, and absorb parasitic capacitance, thereby extending the operating bandwidth and achieving low insertion and return losses, and high isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If metal traces are used in the die for connecting elements, then the structure is simple and manufacturing is easier, but the inductance cannot be precisely controlled and conduction loss increases

Engineering Contradiction:
Improveinductance control precisionVSAvoidconnection structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Bond wires are introduced as intermediary connection elements between the die and external pads. These bond wires serve as adjustable inductive components that precisely control signal transmission characteristics while maintaining structural simplicity. The bond wires act as a mediator that resolves the contradiction by providing precise inductance control without requiring complex on-die trace structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The inductance parameter is precisely controlled by adjusting bond wire parameters such as length, diameter, and material composition. By changing these physical parameters of the bond wires, the inductance value can be accurately tuned to match design requirements, thereby achieving precise inductance control while keeping the overall structure simple and easy to manufacture.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If metal traces with thick layers are used to reduce impedance, then conduction loss is reduced, but manufacturing cost increases

Engineering Contradiction:
Improveconduction lossVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

Bond wires serve as intermediary transmission medium that provides low-impedance path for signal transmission. By using bond wires with optimized parameters, the impedance is reduced and conduction loss is minimized without requiring expensive thick metal layer processes. The bond wires act as a cost-effective intermediary solution that achieves energy efficiency without increasing manufacturing complexity or cost.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If bond wires are used to replace metal traces, then inductance is precisely controlled and conduction loss is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvesignal transmission qualityVSAvoidconnection structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Bond wires are introduced as intermediary connection elements that improve signal transmission quality by providing precise inductance control and reduced conduction loss. Although bond wires add a component to the structure, they simplify the overall design by eliminating the need for complex on-die trace configurations and thick metal layer processes, thereby improving reliability without significantly increasing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If traditional metal trace structures are used, then the operating bandwidth is limited, but the design is simpler

Engineering Contradiction:
Improveoperating bandwidthVSAvoidconnection structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The operating bandwidth is extended by adjusting bond wire parameters such as length, diameter, and material properties. By optimizing these parameters, the inductance value is precisely controlled to achieve wideband impedance matching and extend the operational frequency range. This parameter-based tuning approach enables high adaptability and versatility across different frequency bands while maintaining a simple bond wire connection structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces conduction and dielectric losses, maintains signal integrity, and enhances the switch chip's bandwidth, insertion loss, and isolation performance, making it suitable for high-speed data transmission.

Implementation Method 1

The metal trace in a die is replaced with a bond wire in a package so that the inductance between each element in the die can be precisely controlled

Methodology Applied
Scientific EffectInductance control: Inductor

Implementation Method 2

since a bond wire has less impedance, conduction loss is reduced

Methodology Applied
Scientific EffectImpedance reduction: Electrical Impedance Tomography

Implementation Method 3

conduction loss is reduced and the dielectric loss of the metal traces in the die is also eliminated

Methodology Applied
Scientific EffectConduction loss reduction: Conduction (electrical)

Data Source

PatentUS11600612B2Switch chip with bond wires replacing traces in a die
Publication Date: 2023.03.07 VIA LABS INC
  • US11600612B2 patent drawing
  • US11600612B2 patent drawing
  • US11600612B2 patent drawing

AI summary

A switch chip includes a first switch device, a first ESD protection device and a second ESD protection device. The first switch device is electrically coupled between a first pad and a second pad. The first ESD protection device is electrically coupled to a third pad which is electrically coupled to the first pad by a first bond wire. The second ESD protection device is electrically coupled to a fourth pad which is electrically coupled to the second pad by a second bond wire.