Switch Circuit Current Limiting Transistor Control

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Solution Overview

Problem

Conventional switch circuits face challenges in managing high charging currents, which can damage elements and reduce reliability due to the lack of effective current limiting mechanisms, especially when charging capacitive loads.

Innovation Solution

The proposed switch circuit employs a configuration with transistors M1 and M3 of varying sizes, along with resistors and a zener diode, to control the gate-source voltage of transistor M1, limiting the charging current and preventing excessive voltage and current from damaging the circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional switch circuits are used to supply power to circuits, then power supply function is achieved, but high charging currents can damage elements and reduce reliability

Engineering Contradiction:
Improvecircuit reliabilityVSAvoidhigh charging current damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary control circuit that mediates between the power source and the capacitive load. This control circuit includes transistors and resistors that actively regulate the charging process, preventing direct high current flow that would damage the switch circuit elements while still achieving the power supply function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control circuit performs preliminary action by pre-regulating the charging current before it reaches the main switch circuit. The control transistors activate in advance to limit the charging current, preventing damage before it occurs to the main power switch elements.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If current limiting mechanisms are added to protect against high charging currents, then reliability improves, but circuit complexity increases

Engineering Contradiction:
Improveswitch circuit reliabilityVSAvoidcircuit configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the electrical parameters of the circuit by introducing transistors with specific gain characteristics and resistor values that automatically adjust the charging current. The control circuit modifies the voltage and current parameters dynamically during operation, providing protection without requiring complex mechanical or electronic control mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Power

If transistor M1 size is increased to supply sufficient current in steady state, then current supply capability improves, but charging current during transient state increases causing damage

Engineering Contradiction:
Improvecurrent supply capabilityVSAvoidexcessive charging current
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by using transistors whose effective resistance changes during operation. The control transistors dynamically adjust their conduction state based on the charging phase, allowing the circuit to provide high current capability in steady state while automatically limiting transient charging currents through time-dependent behavior.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies local quality by having different transistors perform different functions based on their local characteristics. Transistor M1 is designed with specific dimensions for steady-state current supply, while the control transistors have different characteristics optimized for current limiting during charging, allowing each element to optimize its local performance.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10879886B1Switch circuit suppressing damage to the switch circuit
Publication Date: 2020.12.29 KK TOSHIBA
  • US10879886B1 patent drawing
  • US10879886B1 patent drawing
  • US10879886B1 patent drawing

AI summary

In general, according to one embodiment, a switch circuit includes first to fourth transistors and first to second resistors. The third transistor includes one terminal coupled to one terminal of the first transistor and another terminal coupled to a control terminal of the first transistor. The fourth transistor includes one terminal coupled to a control terminal of the third transistor, another terminal coupled to another terminal of the first transistor, and a control terminal coupled to the control terminal of the first transistor. The second resistor is coupled between the one terminal of the third transistor and the control terminal of the third transistor.