Switch Control Circuit for Power Factor Corrector THD Reduction

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Solution Overview

Problem

Conventional power factor correctors experience ampere total harmony distortion due to input voltage ratio-dependent input current distortion, which is not sinusoidal, leading to increased waveform differences and distortion near zero and peak current regions.

Innovation Solution

A switch control circuit that senses zero crossing voltage and feedback voltage to control the turn-on and turn-off times of a power switch, restricting the switching frequency to a predetermined threshold, thereby reducing ampere total harmony distortion by synchronizing the power switch operations with zero crossing detection signals and sawtooth wave comparisons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the input voltage ratio is increased in a conventional power factor corrector, then the switching frequency increases, but the input current waveform distortion increases and deviates from sinusoidal shape

Engineering Contradiction:
Improveswitching frequencyVSAvoidinput current waveform distortion
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the switching frequency adjustable and adaptive rather than fixed. The control circuit dynamically adjusts the switching frequency based on real-time detection of input voltage and current waveforms, allowing the system to optimize performance across varying operating conditions while maintaining sinusoidal current shape and reducing THD.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback mechanisms where the control circuit continuously monitors the input current waveform and compares it against the desired sinusoidal shape. Based on this feedback, the controller adjusts the switching frequency to minimize waveform distortion and maintain power factor correction performance.

Inventive Principle:
Principle #23Feedback

2Loss of energy

If the duty cycle is adjusted to maintain critical conduction mode, then the power factor corrector operates efficiently, but the input current becomes distorted near zero and peak current regions

Engineering Contradiction:
Improveoperational efficiencyVSAvoidinput current waveform accuracy
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent changes the operating parameters by transitioning from a fixed critical conduction mode to a variable conduction mode. The control circuit adjusts the duty cycle and switching frequency dynamically based on the operating point, allowing the system to maintain efficiency while correcting the waveform distortion that occurs in fixed-mode operation, particularly near zero and peak current regions.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the switching frequency is increased to improve response speed, then the power factor correction responds faster to voltage changes, but the ampere total harmony distortion increases

Engineering Contradiction:
Improveresponse speedVSAvoidampere total harmony distortion
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent applies dynamics by making the switching frequency adjustable and adaptive rather than fixed. The control circuit dynamically adjusts the switching frequency based on real-time detection of input voltage and current waveforms, allowing the system to optimize performance across varying operating conditions while maintaining sinusoidal current shape and reducing THD.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9001541B2Switch control circuit, power factor corrector including the same, and driving method of the power factor corrector
Publication Date: 2015.04.07 SEMICON COMPONENTS IND LLC
  • US9001541B2 patent drawing
  • US9001541B2 patent drawing
  • US9001541B2 patent drawing

AI summary

The present invention relates to a switch control circuit, a power factor corrector including the same, and a driving method thereof. According to an exemplary embodiment of the present invention, a turn-on time of a power switch is controlled according to a zero crossing voltage to sense a voltage of both terminals of the power switch, and a turn-off time of the power switch is controlled according to a feedback voltage corresponding to the output voltage. At this time, the switching frequency of the power switch is sensed by the zero crossing voltage and the switching frequency is restricted by a predetermined threshold frequency.