External Switch Drive Adjustment for Switching Loss Control

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Solution Overview

Problem

Existing motor drive systems face challenges in efficiently controlling the switching times of conductivity modulated devices, leading to increased switching losses, temperature, and electromagnetic interference (EMI).

Innovation Solution

A system controller adjusts the drive characteristics of conductivity modulated devices by varying the magnitude of the drive current, enabling real-time control of turn-on and turn-off times to optimize energy delivery and reduce switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the switching times of conductivity modulated devices are controlled using conventional methods, then the motor drive system can operate, but switching losses increase and temperature rises

Engineering Contradiction:
Improveswitching lossesVSAvoiddevice temperature
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The patent implements dynamic adjustment of drive current magnitude to control switching times. The system transitions from fixed switching parameters to dynamically adjustable ones, where the drive current magnitude is varied in real-time to optimize switching performance and reduce losses while managing temperature.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the drive current magnitude parameter to control the turn-on and turn-off times of conductivity modulated devices. By adjusting this electrical parameter, the system optimizes switching characteristics to reduce switching losses and manage thermal conditions.

Inventive Principle:
Principle #35Parameter changes

2Power

If the drive current magnitude is increased to improve power delivery, then energy delivery improves, but electrical noise increases

Engineering Contradiction:
Improvepower deliveryVSAvoidelectrical noise
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts drive current magnitude based on operational requirements. During peak power requirements, higher currents are permitted temporarily, while during normal operation, lower currents reduce electrical noise. This dynamic adaptation resolves the contradiction between power delivery and noise tolerance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements periodic or pulsed adjustment of drive current magnitude rather than continuous high current. This allows the system to deliver required power in controlled bursts while tolerating electrical noise only during necessary periods, rather than continuously.

Inventive Principle:
Principle #19Periodic action

3Loss of energy

If switching times are reduced to improve efficiency, then switching losses decrease, but control precision requirements increase

Engineering Contradiction:
Improveswitching lossesVSAvoidswitching control precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent uses drive current magnitude as a controllable parameter to achieve precise control of switching times. By varying this parameter, the system can accurately tune switching durations to minimize losses while maintaining achievable control precision through straightforward current regulation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12273059B2External adjustment of a drive control of a switch
Publication Date: 2025.04.08 POWER INTEGRATIONS INC
  • US12273059B2 patent drawing
  • US12273059B2 patent drawing
  • US12273059B2 patent drawing

AI summary

A switch controller coupled to control a transistor. The switch controller comprising an interface coupled to receive a command signal in response to an event sensed in a control system. The command signal is representative of a first command to control the transistor with a first drive strength or a second command to control the transistor with a second drive strength. The switch controller is coupled to adjust a fall time or a rise time, or to adjust both the fall time and the rise time, of a voltage across the transistor in response to the command signal. The fall time or the rise time, or both the fall time and the rise time in response to the second command is shorter than the fall time or the rise time, or both the fall time and the rise time in response to the first command.