Switch Driver Boot Capacitor Voltage Monitoring

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Solution Overview

Problem

Switched-mode power supply systems experience efficiency degradation and thermal stress due to transistor switching losses and parasitic leakage, which can cause boot capacitors to discharge, leading to increased on-resistance and power dissipation in high-side switching transistors.

Innovation Solution

A switch driver system that includes a voltage measurement circuit to monitor the voltage across a boot capacitor and activate a low-side switch driver with short pulses when the voltage falls below a threshold, ensuring the boot capacitor is recharged and maintaining low on-state resistance of high-side switching transistors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the high-side switching transistor is operated with a boot capacitor to maintain low on-resistance, then the efficiency is improved, but the boot capacitor may discharge due to parasitic leakage causing increased on-resistance and power dissipation

Engineering Contradiction:
Improvepower dissipationVSAvoidboot capacitor voltage stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the voltage across the boot capacitor is continuously monitored by a voltage measurement circuit. When the voltage drops below a threshold, the control circuit activates the low-side switch driver to recharge the boot capacitor, ensuring the high-side switching transistor maintains low on-resistance and minimizing power dissipation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses the low-side switching transistor itself to recharge the boot capacitor when needed. By activating the low-side switch driver, the system creates a self-service mechanism where the existing switching transistor performs the additional function of recharging the boot capacitor, eliminating the need for external recharge circuits

Inventive Principle:
Principle #25Self-service

2Reliability

If the low-side switch driver is activated frequently to recharge the boot capacitor, then the boot capacitor voltage stability is improved, but the transistor switching losses increase

Engineering Contradiction:
Improveboot capacitor voltage stabilityVSAvoidtransistor switching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies partial action by only activating the low-side switch driver when absolutely necessary - specifically when the boot capacitor voltage drops below a predetermined threshold. The voltage measurement circuit monitors the boot capacitor voltage and triggers recharging only when needed, avoiding unnecessary switching operations and minimizing additional switching losses

Inventive Principle:
Principle #16Partial or excessive action

3Loss of energy

If a voltage measurement circuit and control circuit are added to monitor and recharge the boot capacitor, then the power dissipation is reduced, but the device complexity increases

Engineering Contradiction:
Improvepower dissipationVSAvoidswitch driver circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements multi-functionality by designing the low-side switch driver to serve dual purposes: its primary function of driving the low-side switching transistor and a secondary function of recharging the boot capacitor when needed. This eliminates the need for separate recharge circuits, reducing overall device complexity while maintaining low power dissipation

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The voltage measurement circuit and control circuit are integrated into the existing switch driver architecture. The boot capacitor voltage monitoring and recharging functions are merged with the high-side and low-side switch driver circuits, creating a unified control system that minimizes additional components and circuit complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution maintains high efficiency and reliability of switched-mode power supply systems by preventing excessive power dissipation and ensuring quick recovery of boot capacitor voltage, reducing thermal stress and maintaining low series resistance in high-side switching transistors.

Implementation Method 1

a boot capacitor having a first terminal coupled to a boot input of the first switch driver, the boot configured to provide a boot voltage to the first switch driver

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a voltage measurement circuit coupled to the first terminal and the second terminal

Methodology Applied
Scientific EffectVoltage measurement: Electric Field

Implementation Method 3

a control circuit configured to activate the second switch driver when the voltage measurement circuit indicates that a voltage across boot capacitor is below a first threshold

Methodology Applied
Scientific EffectElectrical charging: Electrical Accumulator

Data Source

PatentUS10333384B2System and method for a switch driver
Publication Date: 2019.06.25 INFINEON TECHNOLOGIES AG
  • US10333384B2 patent drawing
  • US10333384B2 patent drawing
  • US10333384B2 patent drawing

AI summary

In accordance with an embodiment, switch driver includes a first switch driver configured to be coupled to a control node of a first switch, a second driver configured to be coupled to a control node of a second switch, and a first terminal and a second terminal configured to be couple to a boot capacitor. The first terminal is coupled between a boot input of the first switch driver and the second terminal is configured to be coupled to outputs of the first switch and the second switch. The switch driver further includes a voltage measurement circuit coupled to the first terminal and the second terminal, and a control circuit configured to activate the second switch driver when the voltage measurement circuit indicates that a voltage across boot capacitor is below a first threshold.