Bidirectional Switch Failure Detection Without Load Power Reduction

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Solution Overview

Problem

Existing AC power controllers require power reduction during thyristor failure detection, which is inconvenient for continuously operating loads like servers, as they need to switch to backup power supplies, increasing operational workload.

Innovation Solution

A switching module that determines bidirectional switch failures without reducing power to the load by using voltmeters and ammeters to detect voltage and current differences across the switches, allowing for failure detection within a fraction of the AC cycle without power disruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thyristor failure detection method is used to detect failures in bidirectional switches, then the reliability of failure detection is improved, but the power supplied to the load must be decreased, which worsens the continuity of power supply

Engineering Contradiction:
Improvefailure detection reliabilityVSAvoidpower supply continuity
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies preliminary action by performing failure detection during periods when the bidirectional switch is already open (non-conduction periods). The detection is conducted in advance during these natural idle periods rather than requiring dedicated power reduction time, allowing the switch to be tested for short circuit failures by monitoring voltage differences across it when no current is flowing through the load.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent maintains continuity of useful action by ensuring that power is continuously supplied to the load without interruption. The failure detection is performed seamlessly during the AC cycle when the switch is naturally open, eliminating the need to decrease power or switch to backup supplies. The voltmeter continuously monitors voltage differences to detect failures while the load operates uninterrupted.

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If the element failure detector is used to check for thyristor failures, then the detection accuracy is improved, but the operational workload increases due to the need to switch to backup power supplies

Engineering Contradiction:
Improvefailure detection accuracyVSAvoidoperational workload
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent applies self-service by enabling the bidirectional switch to be tested while it remains in its normal operational state. The switch continues to function as part of the power supply system without requiring manual intervention to switch to backup supplies. The voltmeter automatically detects failures by monitoring voltage differences during the switch's natural non-conduction periods, making the system self-diagnosing without increasing operational workload.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent applies universality by making the bidirectional switch serve dual functions: it simultaneously performs its primary function of controlling power flow to the load and its secondary function of enabling failure detection. During non-conduction periods, the same switch structure that controls power also allows voltage monitoring for failure detection, eliminating the need for separate testing procedures or backup power switching operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Difficulty of detecting and measuring

If the bidirectional switch is opened for failure detection, then the detection capability is improved, but the power loss during detection increases

Engineering Contradiction:
Improvefailure detection capabilityVSAvoidpower loss during detection
Core Design Contradiction:
Difficulty of detecting and measuringVSLoss of energy

Solution Approach 1:

The patent applies periodic action by utilizing the natural periodic non-conduction periods of the bidirectional switch during AC cycles. The switch opens and closes periodically as part of its normal operation, and failure detection is performed during these periodic open states. This allows detection capability to be maintained while energy loss is minimized because the switch only needs to be open for brief intervals corresponding to the AC waveform zero-crossing periods, not continuously.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11881702B2Switching module
Publication Date: 2024.01.23 MURATA MFG CO LTD
  • US11881702B2 patent drawing
  • US11881702B2 patent drawing
  • US11881702B2 patent drawing

AI summary

A switching module includes a determiner to open a first bidirectional switch and close a second bidirectional switch from a first time point over a testing period to determine that the first bidirectional switch has a short circuit failure when a differential absolute value of voltage values detected by voltmeters is equal to a preset voltage threshold value or less, and to open the first bidirectional switch and close the second bidirectional switch from a second time point after a period of n+½ times, where n is a positive integer, the set cycle from the first time point elapses, over a testing period to determine that the first bidirectional switch has a short circuit failure when a differential absolute value of the voltage values detected by the voltmeters is equal to the voltage threshold value or less.