Switch Mode Power Converter Frequency Avoidance

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Solution Overview

Problem

In battery-powered portable electronic devices, switch mode DC-DC power converters generate electromagnetic interference (EMI) that can align with the operating frequencies of sensitive subsystems, causing interference, especially in space-constrained devices like smartphones and tablets, where practical EMI shielding or positioning of inductors is not feasible.

Innovation Solution

An adaptive circuit that monitors the switching frequency of the power converter and adjusts input parameters, such as inductor current limit or pulse timing, to avoid aligning with the operating frequencies of nearby sensitive subsystems, thereby reducing EMI without impacting power efficiency or increasing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the switch mode power converter operates in PFM mode with variable switching frequency to improve efficiency under light load conditions, then power efficiency is improved, but electromagnetic interference (EMI) may align with operating frequencies of sensitive subsystems causing interference

Engineering Contradiction:
Improvepower efficiencyVSAvoidelectromagnetic interference (EMI)
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the switching frequency adjustable and adaptive rather than fixed. The controller dynamically modifies the switching frequency based on detected operating frequencies of sensitive subsystems, allowing the power converter to maintain high efficiency while avoiding EMI alignment issues. This is achieved through feedback mechanisms that continuously monitor and adjust the switching frequency in real-time operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter adaptively to resolve the EMI problem. By detecting the operating frequencies of sensitive subsystems and adjusting the power converter's switching frequency away from these frequencies, the system maintains PFM mode efficiency benefits while avoiding harmful EMI alignment. The controller modifies frequency parameters based on system conditions and detected interference patterns.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If EMI shielding is added between the power converter circuitry and nearby sensitive circuits, then EMI interference is reduced, but device space is consumed

Engineering Contradiction:
Improveelectromagnetic interference (EMI)VSAvoiddevice space
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent extracts the EMI problem from the physical spatial domain and moves it to the frequency domain for resolution. Instead of adding physical shielding between components, the system detects operating frequencies of sensitive subsystems and adjusts the power converter's switching frequency to avoid alignment. This eliminates the need for additional EMI shielding materials or increased spacing between components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical/physical approach of EMI shielding with an electronic/software-based frequency adjustment mechanism. The controller uses detection and control circuits to monitor operating frequencies and dynamically adjust switching frequency parameters, substituting physical barrier methods with intelligent frequency management that consumes no additional device space.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If spread spectrum techniques are used to randomize switching parameter and spread noise power across wider frequency range, then noise power at operating frequency is reduced, but noise floor is raised

Engineering Contradiction:
Improvenoise power at operating frequencyVSAvoidnoise floor
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent applies preliminary anti-action by proactively detecting the operating frequencies of sensitive subsystems before EMI alignment occurs. The system preemptively adjusts the switching frequency away from detected operating frequencies, preventing harmful alignment rather than attempting to mitigate it after the fact. This approach avoids the need to spread noise across wider ranges, maintaining a low noise floor while preventing interference.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent uses feedback mechanisms to detect operating frequencies of sensitive subsystems and continuously adjust the power converter's switching frequency in response. This closed-loop control allows the system to maintain optimal efficiency while avoiding EMI alignment, without requiring the noise spreading approach that raises the noise floor. The feedback ensures precise frequency management tailored to actual system conditions.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9379606B2Discrete narrow-band switching frequency avoidance of a switch mode power converter
Publication Date: 2016.06.28 APPLE INC
  • US9379606B2 patent drawing
  • US9379606B2 patent drawing
  • US9379606B2 patent drawing

AI summary

The switching frequency of a switch mode PFM power converter is compared with a predetermined frequency range that contains the operating frequency of a nearby clocked sub-system. In response to the switching frequency coming into the range, a parameter of the power converter is changed from an original value, so as to cause the switching frequency to go out of the range.