Switch Operation Device Overlapping Holding Members
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Solution Overview
Problem
Conventional electric tools with three-stage speed change mechanisms face challenges in reducing the size of the switch operation device due to the spatial arrangement of the speed change springs and click springs, which limits the compactness of the handle in the operating direction.
Innovation Solution
The switch operation device incorporates a main member that moves between two positions, utilizing a click spring and a switch spring, with holding members that overlap in the thickness direction to reduce the size, allowing for a more compact design by eliminating the need for additional latching mechanisms and overlapping parts.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If the speed change springs and click springs are arranged in a conventional spatial configuration, then the switching functionality is maintained, but the size of the switch operation device increases and compactness is reduced
Solution Approach 1:
The patent applies dimensionality change by overlapping the holding members for the click spring and speed change spring in the thickness direction (vertical arrangement) rather than placing them side-by-side in the horizontal direction. This vertical stacking approach reduces the horizontal footprint of the switch operation device while maintaining all necessary spring functions, directly resolving the contradiction between device size and spatial arrangement complexity.
Solution Approach 2:
The patent implements nesting by positioning the holding members one above the other in the thickness direction, creating a nested-like vertical arrangement where the click spring holding member and speed change spring holding member occupy overlapping horizontal spaces at different vertical levels. This nesting strategy allows both springs to coexist in a compact configuration, reducing overall device volume without increasing structural complexity.
2Reliability
If additional latching mechanisms and overlapping parts are added to ensure proper spring positioning, then reliability is improved, but device complexity and size increase
Solution Approach 1:
The patent applies self-service by designing the holding members to automatically position and secure both the click spring and speed change spring through their overlapping vertical arrangement. The holding members themselves provide the positioning function without requiring separate latching mechanisms, as the vertical stacking configuration inherently guides and secures the springs in their correct positions, thereby maintaining reliability while reducing overall device complexity.
Solution Approach 2:
The patent merges the positioning and holding functions into the primary holding members themselves, rather than separating these functions into additional latching mechanisms. By combining the spring-holding function with the positional guidance function in the vertically stacked holding members, the patent achieves reliable spring positioning without adding extra latching components, thus resolving the contradiction between reliability and device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design effectively reduces the size of the switch operation device in both the operating and thickness directions, enhancing compactness and simplifying the structure, while maintaining the functionality of switching between speed change modes.
Implementation Method 1
a click spring that is for stopping the main member at one of the two positions
Implementation Method 2
a switch spring that switches the position of the component in conjunction with movement of the main member between the two positions
Data Source
Figure 1A~1C
Figure 2
Figure 3A~3B
AI summary
A switch operation device is for switching between two or more speed change modes of a speed change mechanism by switching a position of a component for use in speed change included in the speed change mechanism, and includes: a main member (40) that is movable between two positions in the switch operation device in an operating direction; a click spring (41) for stopping the main member at one of the two positions; a switch spring (42) that switches the position of the component in conjunction with movement of the main member; a first holding member (14) provided in the main member, and holds the click spring; and a second holding member (16) provided in the main member, and holds the switch spring, wherein when viewed in a direction perpendicular to the operating direction, the first holding and second holding members at least partially overlap with each other.