Switch Parts Set for Dual Mode Production
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Solution Overview
Problem
Current snap-action and slow-switching switches require different manufacturing processes and tools due to their structural differences, leading to increased complexity and costs in production.
Innovation Solution
A set of parts is designed that can be configured to create both snap-action and slow-switching switches by varying the mounting orientation of a single button, sharing common components and simplifying the manufacturing process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If different structural designs are used for snap-action and slow-switching switches, then each switch type achieves its specific switching characteristic, but the manufacturing complexity and cost increase due to requiring different production lines and tools
Solution Approach 1:
The patent applies universality by designing a single set of parts that can be configured to produce both snap-action and slow-switching switches. The common set includes a frame, switching element with electrical contacts, and a button with mounting means. By varying only the button mounting orientation (first orientation for snap-action, second orientation for slow-switching), the same basic components generate different switching characteristics, eliminating the need for separate production lines and tools for each switch type.
2Adaptability or versatility
If different structural designs are used for snap-action and slow-switching switches, then each switch type achieves its specific switching characteristic, but the production cost increases due to requiring different tools and production lines
Solution Approach 1:
The patent reduces production cost by making the manufacturing process universal. The same set of parts and the same production line can manufacture both snap-action and slow-switching switches. The only variation required is the mounting orientation of the button, which can be achieved using the same tools and processes, thereby eliminating the need for separate production facilities and reducing overall manufacturing costs.
Solution Approach 2:
The patent merges the manufacturing processes for snap-action and slow-switching switches into a single unified process. By combining the common components (frame, switching element, electrical contacts, button) into one set of parts that serves both switch types, the invention consolidates what were previously separate manufacturing operations into a single integrated production system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach allows for the production of both abrupt and slow-switching switches using the same set of parts, reducing manufacturing complexity and costs while enabling quiet operation for slow-switching switches and audible feedback for snap-action switches.
Implementation Method 1
a switching element (16) comprising an elastic element (32, 32b)
Data Source
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AI summary
Assembly of parts enabling the implementation of a switch with abrupt switching and, alternately, with slow switching, this assembly comprising: - a switching element (16) comprising: - a first contact area (44) which, when pressed, allows for abrupt switching between a closed state and the open state of the switch, - a second contact area (46) which, when pressed, allows for slow switching between the closed state and the open state, - a first actuation button (B1) for abruptly switching the switch between the closed state and the open state, this first button comprising a lug (50) adapted to bear against the first contact area (44), - a second actuation button (B2) for slowly switching the switch between the closed state and the open state, this second button comprising a lug (52) adapted to bear against the second area (46) support.