Switch Power Generator with Elastic Force Accumulation

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Solution Overview

Problem

Conventional power generator devices used in switches struggle to generate a stable induced electromotive force due to inconsistencies in rotational speed and insufficient operating force, especially when operated by hand.

Innovation Solution

A power generator device incorporating a case, an operating member, a power generator part, an elastic part, and a connection disengagement mechanism that accumulates and outputs elastic force to drive the power generator, ensuring stable power generation regardless of the operator's force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a shaft connected to the coil is rotated at high rotational speed to generate stable induced electromotive force, then power generation stability is improved, but the device becomes difficult to operate with finger force and requires high operating force

Engineering Contradiction:
Improvepower generation stabilityVSAvoidoperating force requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The elastic part accumulates elastic force in advance during the operation of the operating member, so that when the operating member is released, the stored elastic force can instantaneously drive the driven part to rotate at high speed, generating stable induced electromotive force without requiring continuous high operating force

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connection disengagement mechanism periodically engages and disengages the operating member with the elastic part, creating a periodic cycle of force accumulation and release that converts continuous finger pressure into intermittent high-speed rotation for stable power generation

Inventive Principle:
Principle #19Periodic action

2Ease of operation

If the shaft rotational speed varies due to operator discrepancies, then ease of operation is improved, but power generation stability deteriorates

Engineering Contradiction:
Improveoperational flexibilityVSAvoidinduced electromotive force stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The elastic part serves as a buffer that accumulates energy during operation and releases it in a controlled manner, standardizing the rotational speed of the driven part regardless of variations in operator speed, thus ensuring stable induced electromotive force while maintaining ease of operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The elastic part acts as an intermediary between the operating member and the driven part, decoupling the operator's variable-speed input from the power generator's requirement for consistent high-speed rotation, thereby resolving the contradiction between operational flexibility and power generation stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves stable power generation by utilizing accumulated elastic force to drive the power generator, ensuring consistent induced electromotive force production and reliable operation of high-frequency communication circuits for wireless switches.

Implementation Method 1

a power generator part that generates an induced electromotive force when a driven part is driven

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an elastic part that is connected to the driven part and is configured to accumulate an elastic force upon being applied an external force and output the accumulated elastic force to drive the driven part

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2626983B1Power generator device and switch
Publication Date: 2020.02.26 MITSUMI ELECTRIC CO LTD
  • EP2626983B1 patent drawingFigure 1
  • EP2626983B1 patent drawingFigure 2
  • EP2626983B1 patent drawingFigure 3~4

AI summary

A power generator device includes a switch lever that is operated upon power generation, a power generator that generates an induced electromotive force when a driven unit is driven; and a power generation spring that accumulates an elastic force upon being applied an external force and outputs the accumulated elastic force to drive the driven unit. Further, the power generator device includes a sliding member and a pinwheel that are configured to transmit an operating force of the switch lever to the power generation spring while the switch lever is positioned between a pre-operation position and an accumulation complete position at which a predetermined elastic force is accumulated at the power generation spring, and disengage the engagement between the switch lever and the power generation spring and allow the power generation spring to output the accumulated elastic force when the switch lever moves past the accumulation complete position.