Switch Short-Circuit Detection Circuit With dv/dt Noise Margin

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Solution Overview

Problem

Existing short-circuit protection devices for switches, such as MOSFETs and GaN HEMTs, are prone to malfunctions due to low noise margins and slow overcurrent detection, especially under high-speed switching conditions, leading to potential breakdowns.

Innovation Solution

A short-circuit protection device with a voltage measurement unit, comparison unit, and connection unit that includes a diode, resistors, capacitors, and a MOSFET to measure and compare voltages, ensuring a large noise margin and quick discharge of capacitors to prevent malfunctions and protect the switch.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a desaturation-based detection method is used to detect short circuits in switches, then the implementation is simple, but the noise margin is small and the device is susceptible to voltage fluctuation noise (dv/dt noise) caused by high-speed switching

Engineering Contradiction:
Improveimplementation simplicityVSAvoidnoise margin
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by discharging the capacitor at the beginning of each switching cycle (when the switch is turned off) before any potential noise interference can occur. The connection unit is configured to connect the capacitor to ground during the off-state, proactively removing any accumulated charge that could be misinterpreted as a fault condition. This preliminary discharge ensures that subsequent voltage measurements during the on-state are not contaminated by residual charge, thereby increasing noise margin while maintaining the simplicity of desaturation-based detection.

Inventive Principle:
Principle #10Preliminary action

2Speed

If high-speed switching is used to improve switching performance, then the switching speed increases, but voltage fluctuation noise (dv/dt noise) increases causing malfunctions in short-circuit detection

Engineering Contradiction:
Improveswitching speedVSAvoidvoltage fluctuation noise
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary element - the capacitor with controlled discharge - between the voltage measurement point and the ground. This capacitor acts as a noise filter that smooths out voltage fluctuations during switching transitions. By controlling the capacitor's discharge timing through the connection unit, the circuit effectively isolates the detection mechanism from high-frequency dv/dt noise while preserving the ability to detect actual short-circuit conditions, thus enabling high-speed switching without malfunction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If overcurrent detection is delayed, then the detection method is simpler, but the switch breaks down before protection can be activated

Engineering Contradiction:
Improvedetection method complexityVSAvoidovercurrent detection time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent implements continuous feedback monitoring of the capacitor voltage during the switch on-state. The voltage measurement unit continuously monitors the capacitor voltage, and when it exceeds the reference voltage threshold, the control unit immediately activates the protection mechanism to turn off the switch. This feedback loop enables rapid overcurrent detection without requiring complex detection circuits, as the capacitor's charging rate directly reflects the current magnitude through the known resistance value, providing both simplicity and speed.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides a robust noise margin against voltage fluctuations and quickly detects overcurrent, preventing switch breakdowns by securely disconnecting the switch before damage occurs.

Implementation Method 1

a capacitor connecting the other end of the first resistor to a second ground, and may output a voltage applied to both ends of the capacitor as the measured voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a diode in which a cathode is connected to an output terminal of the switch; a first resistor in which one end is connected to an anode of the diode

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 3

a MOSFET in which a drain is connected to an output terminal of the voltage measurement unit and a source is connected to the first ground; and an inverter that receives a control signal input to the switch, inverts the received control signal, and transmits the inverted control signal to a gate of the MOSFET

Methodology Applied
Scientific EffectMOSFET switching:

Implementation Method 4

a comparison unit configured to compare the measured voltage with a specified reference voltage; a comparator in which a first input terminal (+) is connected to the output terminal of the voltage measurement unit to receive the measured voltage, and a second input terminal (−) is connected to the other end of the third resistor and receives a voltage applied to both ends of the fourth resistor as a reference voltage

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS20250240007A1Short-circuit protection device for switch
Publication Date: 2025.07.24 INDUSTRY UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY
  • US20250240007A1 patent drawing
  • US20250240007A1 patent drawing
  • US20250240007A1 patent drawing

AI summary

Disclosed is a device for detecting and protecting a short circuit of a switch. A short-circuit protection device according to an embodiment of the present invention includes a voltage measurement unit configured to measure an output voltage of a switch and output the output voltage as a measured voltage, a comparison unit configured to compare the measured voltage with a specified reference voltage, and a connection unit that is connected between the voltage measurement unit and the comparison unit and in case that the switch is turned off, the connection unit is configured to connect an output terminal of the voltage measurement unit to a first ground.