Switch Turn-Off Circuit for Rapid Fault Protection

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Solution Overview

Problem

In electrical devices, power switches like transistors can be damaged by excessive current or short conditions, leading to potential fires and unsafe conditions, as they dissipate large amounts of power when operating in the saturation region, which existing methods fail to rapidly address.

Innovation Solution

A circuit is designed with a comparator and logic gate to rapidly turn off a n-type FET by decoupling the battery from the load when an over-current or short condition is detected, using a bias signal and pre-emphasis signal to control the transistor's gate terminal, ensuring rapid discharging to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the power switch operates in the saturation region to switch power, then the switching function is achieved, but large amounts of power are dissipated causing overheating and potential damage

Engineering Contradiction:
Improvepower dissipationVSAvoidswitch safety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The circuit applies preliminary action by detecting fault conditions (over-current, short circuit) before they cause damage to the power switch. The comparator and logic gate continuously monitor system state and prepare to activate the turn-off circuitry immediately when abnormal conditions are detected, preventing the switch from operating in the damaging saturation region during fault conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The circuit implements feedback by using a comparator to continuously compare the bias signal with a signal representative of the output, and using logic circuitry to detect fault conditions. This feedback mechanism allows the system to monitor the power switch operation in real-time and automatically trigger the turn-off circuitry when abnormal conditions are detected, resolving the contradiction between maintaining switching function and preventing overheating.

Inventive Principle:
Principle #23Feedback

2Speed

If existing methods are used to detect and respond to fault conditions, then some level of protection is provided, but the response is not rapid enough to prevent damage

Engineering Contradiction:
Improvefault response speedVSAvoidcomponent protection
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The turn-off circuitry is pre-configured and ready to activate immediately upon fault detection. The circuit uses a comparator and logic gate that continuously monitor system state, so when a fault condition occurs, the pre-emphasis signal is immediately asserted and the bias signal is rapidly discharged, achieving fast response without requiring complex processing or decision-making during the actual fault event.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The circuit replaces slow mechanical or software-based fault detection methods with an electronic comparator-based detection system. The comparator electronically compares signals and the logic gate rapidly processes the comparison result, providing much faster fault detection and response compared to traditional methods, thereby achieving both high speed and reliable component protection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Duration of action of stationary object

If the transistor is not rapidly turned off during fault conditions, then normal operation continues, but damage to the power source, load, and associated circuitry occurs

Engineering Contradiction:
Improvetransistor on-timeVSAvoidoverheating and damage
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The circuit extracts the harmful effect by rapidly removing power from the load when fault conditions are detected. The turn-off circuitry quickly discharges the bias signal to turn off the power transistor, effectively taking the harmful power flow out of the system and preventing overheating and damage to the power source, load, and associated circuitry.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The circuit converts the potentially harmful prolonged on-state into a benefit by using the same transistor and circuit elements to rapidly detect and respond to fault conditions. The comparator and logic gate use the electrical signals present in the circuit to detect faults, and the turn-off circuitry uses the transistor's own characteristics to rapidly turn it off, transforming what could be a harmful continuous operation into a protective mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS11418181B2Switch turn-off circuit
Publication Date: 2022.08.16 TEXAS INSTRUMENTS INC
  • US11418181B2 patent drawing
  • US11418181B2 patent drawing
  • US11418181B2 patent drawing

AI summary

Aspects of the present disclosure provide for a circuit comprising a switch coupled between a first node and a second node, a first transistor having a gate terminal, a drain terminal coupled to the second node, and a source terminal coupled to a ground terminal, a logic gate having a first input, a second input coupled to a third node, and an output coupled to the gate terminal of the first transistor, and a comparator having a first input coupled to the second node, a second input coupled to a fourth node, and an output coupled to the first input of the logic gate.