Switchable Assembly Die Module for Faster Component Fitting
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Solution Overview
Problem
Conventional assembly modules require multiple apparatuses and processes, making them difficult to operate and slow for assembling components and targets.
Innovation Solution
An assembly module comprising a first assembly die, a second assembly die, and engagement dies with fitting portions arranged in a matrix or encoded positions, allowing for quick and easy assembly by switching engagement dies based on component or target type, and using automated fitting devices for secure connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If multiple assembly apparatuses and processes are used to assemble components and targets, then the assembly can be completed, but the operational complexity increases and assembly speed decreases
Solution Approach 1:
The patent combines multiple assembly apparatuses into a single integrated assembly module that can handle different assembly operations. The module includes multiple dies with different functions (molding die, assembly die, pressing die) that can be switched between, eliminating the need for multiple separate apparatuses while maintaining comprehensive assembly capabilities.
Solution Approach 2:
The assembly module is designed as a universal apparatus that can perform multiple assembly operations on different components and targets. By incorporating switching mechanisms that allow different dies to be positioned in the same operational space, the module serves multiple functions that previously required separate dedicated apparatuses.
2Ease of operation
If multiple assembly apparatuses and processes are used to assemble components and targets, then the assembly can be completed, but the ease of operation decreases
Solution Approach 1:
The patent combines multiple assembly apparatuses into a single integrated assembly module that can handle different assembly operations. The module includes multiple dies with different functions (molding die, assembly die, pressing die) that can be switched between, eliminating the need for multiple separate apparatuses while maintaining comprehensive assembly capabilities.
Solution Approach 2:
The switching mechanism is designed to automatically or semi-automatically change between different dies based on the assembly requirements. This reduces the manual intervention needed to switch between multiple apparatuses, making the operation simpler and more efficient.
3Productivity
If conventional assembly modules are used, then assembly can be performed, but the assembly speed is slow
Solution Approach 1:
Different dies are pre-configured for specific assembly operations (molding, assembly, pressing). The switching mechanism allows rapid selection of the appropriate pre-configured die based on the current assembly task, eliminating the need to reconfigure apparatuses during operation and thereby increasing assembly speed.
Solution Approach 2:
The assembly module incorporates dynamic switching capability that allows it to adapt its configuration during operation. The switching mechanism enables rapid change between different dies, making the system dynamic rather than static, which significantly improves assembly speed for different component types.
Data Source
AI summary
An assembly module, an assembly apparatus, and a method of operating the assembly module are introduced. The assembly module includes a first assembly die, a second assembly die and at least one engagement die. The first assembly die has a plurality of first fitting portions. The second assembly die has a plurality of second fitting portions and corresponds in position to the first assembly die. The engagement die is removably disposed at a related point of at least one first fitting portion, at a related point of at least one second fitting portion or at related points of at least one first fitting portion and at least one second fitting portion. Therefore, the assembly module is effective in fitting a component and an assembly target together, easy to operate, and conducive to quick assembly.