Switchable Bypass Circuit for Fast Bidirectional MMC Protection

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Solution Overview

Problem

Mechanical bypass switches in modular multilevel converters (MMCs) require time to activate, leading to potential damage from uncontrolled current flow and energy discharge, while thyristor-based solutions are complex and unreliable for high-frequency current bypassing.

Innovation Solution

A switchable bypass device using antiparallel thyristor structures with a single trigger pulse to maintain conductivity regardless of voltage polarity, eliminating the need for complex triggering processes and reducing the risk of damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a mechanical bypass switch is used, then the device can provide bypass protection, but the response time is delayed due to mechanical inertia

Engineering Contradiction:
Improvebypass protection reliabilityVSAvoidresponse speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent replaces the mechanical bypass switch with an electrical switch (IGBT) that can be controlled by electrical signals. This substitution eliminates mechanical inertia and enables much faster response time while maintaining bypass protection reliability. The electrical switch can respond to fault conditions within microseconds, compared to the slower mechanical actuation of traditional bypass switches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a mechanical bypass switch is used, then bypass protection is provided, but the energy discharge becomes explosive and causes further damage

Engineering Contradiction:
Improvebypass protection reliabilityVSAvoidexplosive energy discharge
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary action by continuously monitoring the voltage across the capacitor and detecting fault conditions before they escalate. The control system is ready to activate the IGBT switch immediately upon detecting a fault, preventing uncontrolled energy discharge. The switch can be activated in advance of the actual fault occurrence, allowing controlled energy dissipation through the switch rather than explosive discharge.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The electrical IGBT switch replaces the mechanical bypass switch, enabling controlled and gradual energy discharge rather than explosive release. The electrical switch can modulate the discharge current and dissipate energy in a controlled manner, preventing the explosive energy discharge that occurs with mechanical switches.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If antiparallel thyristors are used for AC current bypassing, then bidirectional current conduction is achieved, but the triggering process becomes complex and reliability is reduced

Engineering Contradiction:
Improvebidirectional current conduction capabilityVSAvoidtriggering process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges the functionality of two separate thyristors into a single IGBT switch that can handle bidirectional current. The IGBT, combined with its anti-parallel diode, provides both forward and reverse current conduction capabilities in one device, eliminating the need for complex antiparallel thyristor configurations and their associated triggering circuits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The IGBT switch serves multiple functions: it acts as the main switching device for the converter bridge and simultaneously provides bypass protection functionality. The anti-parallel diode of the IGBT handles reverse current conduction, making the single device universal for both normal operation and fault protection, eliminating the need for separate bypass components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If antiparallel thyristors are used, then AC current bypassing is possible, but the first thyristor must turn off before the second can turn on, reducing reliability

Engineering Contradiction:
ImproveAC current bypassing capabilityVSAvoidbypass reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent replaces the antiparallel thyristor configuration with a single IGBT switch and its anti-parallel diode. This substitution eliminates the turn-off timing conflict between two thyristors. The IGBT can be turned off by simply removing the gate signal, and the anti-parallel diode automatically conducts reverse current without requiring complex coordination between two separate switching devices.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The switchable bypass device provides reliable, fast protection against high surge currents and fault conditions, minimizing damage and ensuring stable operation of MMCs and other power applications.

Implementation Method 1

The switchable bypass device is configured to remain in a bidirectional current conducting state in response to a single trigger pulse

Methodology Applied
Scientific EffectThyristor conduction:

Data Source

PatentUS12513975B2Module comprising a switchable bypass device
Publication Date: 2025.12.30 HITACHI ENERGY LTD
  • US12513975B2 patent drawing
  • US12513975B2 patent drawing
  • US12513975B2 patent drawing

AI summary

A module (100) is specified, the module (100) comprising a first module connection (108), a second module connection (109), an energy store (105), a first electrical switch (101) and a second electrical switch (102), wherein a switchable bypass device (1) is arranged between the first module connection (108) and the second module connection (109) and wherein the switchable bypass device (1) is configured to remain in a bidirectional current conducting state in response to a single trigger pulse.