Switchable Matching Antenna Assembly for Metal Surface Mounting

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Solution Overview

Problem

Antennas in electrical devices face efficiency and radiation pattern issues when mounted on different surfaces, including metal, which affects their operation and limited space constraints within the devices.

Innovation Solution

An antenna assembly with a switchable matching circuit coupled to the antenna element, allowing impedance adjustment and improved performance on various surfaces, including metal, through a grounding circuit and substrate configuration that enhances radiation efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the antenna is mounted on a metal surface, then the electrical device can be securely mounted, but the antenna efficiency and radiation pattern are affected negatively

Engineering Contradiction:
Improvemounting securityVSAvoidantenna efficiency
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

A non-conductive spacer is introduced between the antenna and the metal mounting surface. This intermediary element electrically isolates the antenna from the conductive metal surface, preventing the metal from interfering with the antenna's electromagnetic field and radiation pattern, while still allowing the device to be securely mounted to the metal surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the antenna is mounted on non-metal surfaces, then the antenna operates efficiently, but the mounting strength and security are reduced

Engineering Contradiction:
Improveantenna efficiencyVSAvoidmounting security
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The mounting system is divided into separate functional components: a mounting bracket that attaches to the surface (providing mechanical strength), and the antenna assembly that is positioned and isolated from the surface (providing electromagnetic performance). This segmentation allows each component to optimize its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

3Volume of moving object

If the electrical device is made small with low profile, then the device size is reduced, but the space available for the antenna is limited

Engineering Contradiction:
Improvedevice sizeVSAvoidantenna space
Core Design Contradiction:
Volume of moving objectVSArea of stationary object

Solution Approach 1:

The antenna is designed to utilize the vertical dimension and three-dimensional space within the compact device housing, rather than requiring large planar area. The antenna structure is configured to radiate effectively within the constrained volume, employing spatial arrangement and dimensional optimization to achieve adequate radiation performance in a small form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures efficient wireless communication across different mounting orientations and surfaces, including metal, by adjusting impedance and reducing return loss, thereby maintaining effective radiation efficiency.

Implementation Method 1

The switchable matching circuit changes a feed impedance of the feed circuit

Methodology Applied
Scientific EffectImpedance matching: Electrical Resistance

Implementation Method 2

Antennas are used in electrical devices to wirelessly communicate with other devices

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 3

The antenna element is coupled to the feed circuit and the ground circuit

Methodology Applied
Scientific EffectElectrical grounding: Earthing

Data Source

PatentEP4277021A1Antenna assembly for electrical device
Publication Date: 2023.11.15 TYCO ELECTRONICS HOLDINGS (BERMUDA) NO 7 LTD
  • EP4277021A1 patent drawingFigure 1~2
  • EP4277021A1 patent drawingFigure 3~5
  • EP4277021A1 patent drawingFigure 6

AI summary

An electrical device includes a device housing having an internal cavity. The electrical device includes a device sensor in the internal cavity. The electrical device includes a control circuit board in the internal cavity. The control circuit board includes a sensor circuit coupled to the device sensor. The control circuit board includes a ground circuit and a communication circuit with a feed circuit. The electrical device includes an antenna assembly coupled to the control circuit board. The antenna assembly includes a substrate mounted to the control circuit board and an antenna element extending along at least one surface of the substrate. The antenna element is coupled to the feed circuit and the ground circuit. The antenna assembly includes a switchable matching circuit coupled to the antenna element. The switchable matching circuit changes a feed impedance of the feed circuit.