Switchable Pulse Counter Inputs for Single- and Multi-Phase Signals

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Solution Overview

Problem

Counter units with three-phase or two-phase input channels face inefficiencies when connected to output apparatuses that produce single-phase, two-phase, or three-phase pulse signals, leading to unused input terminals and waste due to mismatched input configurations.

Innovation Solution

A counter unit with multiple signal input terminals, an input circuit, a single-phase counter, a multi-phase counter, and a switching mechanism that dynamically connects the input circuit to either the single-phase or multi-phase counter based on the output apparatus's signal type, allowing efficient use of input terminals for various output types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a counter unit has three-phase or two-phase input channels, then it can count multi-phase pulse signals, but unused input terminals are generated when connected to single-phase output apparatuses

Engineering Contradiction:
Improvecompatibility with different output apparatusesVSAvoidwaste of input terminals
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The counter unit is designed with multi-functional input channels that can operate in different modes. Each input channel can function as a three-phase counter, two-phase counter, or single-phase counter based on the connected output apparatus type, making the device universally compatible with single-phase, two-phase, and three-phase output apparatuses without leaving input terminals unused

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The counter unit dynamically adapts its input channel configuration based on the connected output apparatus. The system can switch between three-phase mode, two-phase mode, and single-phase mode, allowing the input terminals to be actively utilized according to the actual signal type received, thereby eliminating waste of input terminals while maintaining compatibility with various output apparatuses

Inventive Principle:
Principle #15Dynamics

2Productivity

If a counter unit has fixed three-phase or two-phase input configuration, then it is optimized for multi-phase signals, but it cannot efficiently utilize input terminals when connected to single-phase output apparatuses

Engineering Contradiction:
Improvecounting efficiencyVSAvoidflexibility with different signal types
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The input channels are designed with universal functionality to handle single-phase, two-phase, and three-phase signals. The counter unit can efficiently count pulses from any output apparatus type by adapting its internal configuration, ensuring high counting efficiency is maintained across all signal types while providing the flexibility to work with diverse output apparatuses

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The counter unit dynamically reconfigures its input channels based on the detected signal type. When connected to a single-phase output apparatus, the system activates single-phase counting mode; for two-phase apparatuses, it switches to two-phase mode; and for three-phase apparatuses, it uses three-phase mode. This dynamic adaptation ensures optimal counting efficiency for each signal type while maintaining versatility across different applications

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11640197B2Counter unit
Publication Date: 2023.05.02 OMRON CORP
  • US11640197B2 patent drawing
  • US11640197B2 patent drawing
  • US11640197B2 patent drawing

AI summary

Provided is a counter unit capable of supporting any output apparatus of single-phase output, two-phase output, or three-phase output without waste. A counter unit (10) is provided with: a plurality of signal input terminals to which pulse signals outputted from a plurality of external output apparatuses (50) are respectively inputted; input circuits (21a to 21f) respectively connected to the plurality of signal input terminals; a single-phase counter (13) that performs count on the basis of a single-phase pulse signal, and a multi-phase counter (15) that performs count on the basis of a multi-phase pulse signal; and a switching part (16) that switches whether the input circuits (21a to 21f) are connected to the single-phase counter (13) or the multi-phase counter (15).