Switchable Ray Filter for Dual-Energy X-Ray Inspection

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Solution Overview

Problem

Current container inspection systems using dual-energy X-rays require a compact mechanism to selectively filter out low-energy components to improve imaging quality, while maintaining a small footprint to avoid increasing the system's volume or altering existing arrangements.

Innovation Solution

A compact ray filter with a switchable shielding member that can rotate to allow either high-energy and low-energy X-rays or only high-energy X-rays to pass through, utilizing a cylindrical shielding member made of high-Z materials like tungsten, allowing high-energy X-rays to penetrate while blocking low-energy X-rays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a mechanism is added to filter low-energy X-ray components, then imaging quality is improved, but the system volume increases

Engineering Contradiction:
Improveimaging qualityVSAvoidsystem volume
Core Design Contradiction:
Measurement precisionVSVolume of stationary object

Solution Approach 1:

The shielding member is nested within the cylindrical housing, allowing the filter mechanism to be contained within the existing X-ray beam path without adding external volume. The shielding member rotates within the housing to selectively block low-energy components, achieving quality improvement while maintaining compact dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The shielding member is designed to rotate dynamically within the cylindrical housing, enabling selective filtering of low-energy X-ray components only when needed. This dynamic configuration allows the system to switch between filtered and unfiltered modes, improving imaging quality on demand without permanently increasing system volume.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a compact filter mechanism is added, then X-ray energy selection is enabled, but device complexity increases

Engineering Contradiction:
ImproveX-ray energy selectionVSAvoidmechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rotating shielding member serves multiple functions: it acts as a mechanical shutter to control beam presence, a filter to select X-ray energy components, and a positioning element to align with the cylindrical housing. This multi-functionality enables X-ray energy selection without requiring separate mechanisms for each function, thereby reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cylindrical housing acts as an intermediary structure that contains and guides the shielding member's rotation. This intermediate component simplifies the overall mechanism by providing a fixed reference frame and structural support, reducing the complexity of mounting and controlling the shielding member.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient selection of X-ray energy levels, enhancing imaging quality without increasing the system's size or altering existing designs, allowing for direct integration into existing inspection systems with reduced complexity.

Implementation Method 1

utilizing a cylindrical shielding member made of high-Z materials like tungsten, allowing high-energy X-rays to penetrate while blocking low-energy X-rays

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentEP3041002B1Ray filter and dual-energy x-ray inspection system
Publication Date: 2023.03.01 NUCTECH CO LTD
  • EP3041002B1 patent drawingFigure 1
  • EP3041002B1 patent drawingFigure 2
  • EP3041002B1 patent drawingFigure 3

AI summary

The present disclosure provides a ray filter (10). The ray filter is arranged in front of an X-ray source and is switchable between a first state where the ray filter is configured to allow the high-energy X-rays and the low-energy X-rays to pass therethrough and a second state where the ray filter is configured to only allow the high-energy X-rays to pass therethrough. The present disclosure further provides a dual-energy X ray inspection system comprising a dual-energy X-ray source and the ray filter. The ray filter of the present disclosure has a small volume, a simple configuration, and is easily applicable to the dual-energy X ray inspection system without changing arrangement of the inspection system.