Switchable Reflector Unit for Multi-Function Vehicle Headlamp

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Solution Overview

Problem

Current vehicle headlamp systems require a large number of light sources to achieve multiple lighting functions, leading to complexity and inefficiency in light distribution and thermal management.

Innovation Solution

A lighting device utilizing a two-dimensional semiconductor light source and a switchable reflector unit with multiple settings, allowing a single light source to generate various light emission patterns by illuminating different reflective surfaces, which are either specularly or diffusely reflective, thereby reducing the number of required light sources and enabling simple dimming and effective cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple light sources are used to generate different light functions (low beam, high beam, cornering light), then various lighting functions can be achieved, but the number of light sources and device complexity increases

Engineering Contradiction:
Improvelighting function varietyVSAvoidnumber of light sources
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single semiconductor light source with extended emitter surface performs multiple lighting functions (low beam, high beam, cornering light) by combining the light source with switchable reflector units having different reflector surfaces, eliminating the need for multiple separate light sources

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reflector unit is made switchable between different reflector settings, allowing dynamic reconfiguration of light distribution patterns. The reflector surfaces can be selectively activated to change lighting functions without physical repositioning of the light source itself

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple light sources are used to achieve different light functions, then lighting versatility is improved, but thermal management complexity and energy loss increase

Engineering Contradiction:
Improvelight function varietyVSAvoidthermal management efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

One semiconductor light source serves multiple lighting functions through combination with different reflector surfaces, concentrating thermal management requirements on a single heat-generating component rather than multiple sources, thereby improving thermal efficiency

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple lighting functions are merged into a single light source system with switchable reflectors, consolidating energy conversion and thermal generation into one location that can be managed more efficiently than multiple distributed sources

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single light source with switchable reflector unit is used, then device complexity is reduced, but the ability to generate homogeneous light distribution may be compromised

Engineering Contradiction:
Improvenumber of light sourcesVSAvoidlight distribution homogeneity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

Different regions of the extended emitter surface are optimized for different lighting functions, with each region having tailored optical properties that work effectively with specific reflector surfaces to produce homogeneous light distribution for each function

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light source transitions from a point-like or linear emitter to a two-dimensional extended emitter surface, providing spatial distribution capabilities that enable homogeneous light patterns when combined with the switchable reflector unit

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for compact, economical, and efficient generation of multiple light patterns with homogeneous distribution, simplifying thermal management and reducing the number of light sources needed, while maintaining effective coolability and low-light-loss reflection.

Implementation Method 1

at least one two-dimensional semiconductor light source

Methodology Applied
Scientific EffectLight emission from semiconductor: Light Emitting Diode

Implementation Method 2

the first reflector surface and/or the second reflector surface may be specularly or diffusely reflective

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS9103509B2Lighting device and method for operating a lighting device
Publication Date: 2015.08.11 OSRAM BETVERWALTUNG GMBH
  • US9103509B2 patent drawing
  • US9103509B2 patent drawing
  • US9103509B2 patent drawing

AI summary

A lighting device may include: at least one two-dimensional semiconductor light source, at least one reflector unit, which can be switched between a plurality of reflector settings, wherein in a first reflector setting, a first reflector surface of the reflector unit can be illuminated by the at least one semiconductor light source, and in a second reflector setting, a second reflector surface of the reflector unit can be illuminated by the at least one semiconductor light source.