Switched Capacitor DC-DC Converter for MPPT Without Electrolytic Capacitors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The widespread adoption of solar power is hindered by high installed costs and total cost of ownership, primarily due to expensive power converters and limited efficiency, as well as the short lifetime of electrolytic capacitors which affect maximum power point tracking (MPPT) algorithms in photovoltaic systems.

Innovation Solution

Implementing a multilevel output DC-DC switched capacitor power converter without magnetic components, coupled with a central inverter that provides a constant current source, allowing for per-panel MPPT control and decoupling of local and global MPPT control, thereby reducing costs and extending converter lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a large electrolytic capacitor is added to filter out 120 Hz power ripple, then the tracking ability of the MPPT algorithm is improved, but the lifetime of the power converter is reduced due to capacitor degradation

Engineering Contradiction:
ImproveMPPT tracking abilityVSAvoidpower converter lifetime
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The patent extracts and removes the electrolytic capacitor from the system by implementing a ripple port inverter that directs the 120 Hz ripple power away from the PV unit through a transformer-coupled path, eliminating the need for large electrolytic capacitors while preserving MPPT tracking ability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a transformer-coupled ripple port as an intermediary mechanism that mediates between the PV unit and the 120 Hz ripple power, redirecting the ripple energy through a separate path that does not require electrolytic capacitors for filtering

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If conventional power converters with magnetic components are used, then power conversion is achieved, but system cost and complexity increase

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidsystem complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent substitutes magnetic field-based power conversion (inductors/transformers) with electric field-based switched capacitor circuits, eliminating magnetic components while maintaining power conversion capability and reducing system complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental operating parameters of the power converter by using switched capacitor topology with discrete conversion ratios instead of continuous magnetic-based conversion, achieving power conversion through capacitive switching networks

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If per-panel MPPT control is implemented, then tracking efficiency is improved, but converter cost increases

Engineering Contradiction:
Improvetracking efficiencyVSAvoidconverter cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent segments the power conversion function into modular switched capacitor circuits with discrete conversion ratios, enabling per-panel MPPT control through simple ratio selection rather than complex continuous control, thereby reducing converter cost while maintaining high tracking efficiency

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9024478B2Photovoltaic energy extraction with multilevel output DC-DC switched capacitor converters
Publication Date: 2015.05.05 MASSACHUSETTS INST OF TECH
  • US9024478B2 patent drawing
  • US9024478B2 patent drawing
  • US9024478B2 patent drawing

AI summary

Switched capacitor multilevel output DC-DC converters can be used as panel integrated modules in a solar maximum power point tracking system. The system can also include a central input current-controlled ripple port inverter. The system can implement per panel MPPT without inter-panel communication, electrolytic capacitors or per panel magnetics. A Marx converter implementation of the switched capacitor module is studied. Average total efficiencies (trackingĂ—conversion) greater than 93% can be achieved for a simulated 510 W, 3 panel, DC-DC system.