Switched Capacitor Damping for DC Bus Stability

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Solution Overview

Problem

High voltage direct current power systems in hybrid vehicles experience stability issues due to constant power loads, which cause voltage oscillations and require large LC or RC damping networks that increase system size and weight.

Innovation Solution

Implementing a switched RC stabilization network with an oscillator tuned to the resonant frequency of the LC input filter, which switches a damping capacitor and resistor in parallel with the input capacitor to stabilize the system, reducing the need for large damping components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional LC or RC damping networks are used to stabilize constant power loads, then system stability is improved, but system size and weight increase considerably

Engineering Contradiction:
Improvesystem stabilityVSAvoiddamping network weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of stationary object

Solution Approach 1:

The patent employs a switched capacitor damper that dynamically switches between connected and disconnected states based on system conditions. The capacitor is connected through a switch controlled by a microcontroller that detects voltage oscillations, allowing the damping function to be activated only when needed rather than being continuously present in the circuit.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The switched capacitor damper operates periodically by switching the capacitor on and off at specific intervals. The microcontroller monitors the DC bus voltage and triggers the switch when oscillations are detected, creating a periodic damping action that stabilizes the system without requiring continuous large damping components.

Inventive Principle:
Principle #19Periodic action

2Stability of the object's composition

If traditional LC or RC damping networks are used to stabilize constant power loads, then system stability is improved, but system size increases

Engineering Contradiction:
Improvesystem stabilityVSAvoiddamping network area
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The switched capacitor configuration allows the damping element to be dynamically deployed only when oscillations occur. The capacitor and switch occupy minimal space compared to traditional continuous damping networks, as they only need to provide damping during transient unstable conditions rather than continuously.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the damping network by switching the capacitor between connected and disconnected states. This parameter change allows the same physical component to provide damping when needed while occupying minimal space during normal operation.

Inventive Principle:
Principle #35Parameter changes

3Volume of stationary object

If a power converter's input LC filter is used without a damper, then system size is reduced, but instability occurs in the presence of constant power loads

Engineering Contradiction:
Improvefilter system volumeVSAvoidsystem stability
Core Design Contradiction:
Volume of stationary objectVSStability of the object's composition

Solution Approach 1:

The switched capacitor acts as an intermediary element that mediates between the LC filter and the constant power load. When voltage oscillations are detected, the capacitor is switched into the circuit to provide the necessary damping without permanently altering the filter configuration or requiring additional bulky damping components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system uses its own voltage oscillation signals to trigger the damping action. The microcontroller detects the instability conditions and automatically activates the switched capacitor damper, allowing the system to self-correct without external intervention or continuous monitoring of additional parameters.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively eliminates system oscillations, reduces system weight and size, and minimizes power losses while maintaining stability, achieving active damping without the bulk of traditional damping networks.

Implementation Method 1

an oscillator 150 tuned at frequency equal or close to the resonant frequency of the LC input filter 115

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentEP2562897B1Active dumping with a switched capacitor
Publication Date: 2021.09.29 HAMILTON SUNDSTRAND CORP
  • EP2562897B1 patent drawingFigure 1
  • EP2562897B1 patent drawingFigure 2
  • EP2562897B1 patent drawingFigure 3

AI summary

An active damping switching system includes an active damping switching apparatus, including a damping capacitor 140, a damping resistor 145 coupled to the damping capacitor, an input switch 135 coupled to the damping capacitor, an oscillator 150 coupled to the input switch and configured to open and close the input switch at a frequency, a direct current power source 105 coupled to the active damping switching apparatus, a constant power load 120 and an input filter 115 disposed between the constant power load and the active damping switching apparatus.