Switched-Capacitor MPPT DC-DC Converter With Output-Power Feedback

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Solution Overview

Problem

Existing DC-DC electrical power energy converters face inefficiencies due to complex design, large component footprints, and sensitivity to control signals, with maximum power point tracking methods not accounting for energy efficiency and relying heavily on capacitance measurements.

Innovation Solution

A switched capacitance-based DC-DC converter unit with a power detector that measures output current and uses a controller module to adjust switching frequency and voltage gain, integrated as a System-on-a-Chip (SoC) with power gating to minimize energy consumption by disabling unnecessary components during low energy levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional DC-DC converter design with inductance is used, then power conversion function is achieved, but device complexity and footprint size increase

Engineering Contradiction:
Improvedesign complexityVSAvoidpower conversion function
Core Design Contradiction:
Device complexityVSPower

Solution Approach 1:

The patent replaces traditional inductor-based magnetic energy storage with a switched capacitor network that uses capacitive elements and switching devices to achieve the same DC-DC conversion function. This substitution eliminates the need for large inductors and reduces reliance on external passive components, thereby simplifying the overall design and reducing footprint while maintaining power conversion capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent integrates multiple functions including power conversion, maximum power point tracking, and power detection into a single unified circuit architecture. The switched capacitor network combines energy storage and power transfer functions, while the power detector integrates current sensing and control feedback, reducing device complexity through functional consolidation.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If maximum power point tracking based on input voltage measurement is used, then tracking function is achieved, but efficiency is not optimized

Engineering Contradiction:
Improvetracking functionVSAvoidconversion efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements a feedback mechanism where the power detector continuously monitors the actual power delivered to the load and feeds this information back to the controller. The controller adjusts the switching duty cycle based on this feedback to maximize power transfer efficiency, ensuring optimal operation under varying load conditions rather than relying solely on input voltage measurements.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the switching frequency and duty cycle of the switched capacitor network based on real-time power detection results. By adjusting these parameters according to actual power delivery conditions, the system optimizes conversion efficiency while maintaining the maximum power point tracking function.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If output voltage measurement based MPPT is used, then tracking is achieved, but system becomes highly dependent on output capacitance

Engineering Contradiction:
Improvetracking capabilityVSAvoidcapacitance dependency
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent replaces voltage-based measurement with current-based measurement using the power detector. By measuring output current flow through a sensing element rather than voltage, the system becomes independent of output capacitance values, allowing versatile operation with different capacitance configurations while maintaining accurate tracking capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If dedicated microcontrollers are used for MPPT measurement, then measurement precision is improved, but energy consumption increases

Engineering Contradiction:
Improvemaximum power point measurementVSAvoidcontrol energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent merges the maximum power point tracking control logic and power detection functions into a single integrated circuit module. This integration eliminates the need for separate dedicated microcontrollers, reducing energy consumption while maintaining measurement precision through specialized analog-to-digital conversion and control logic designed specifically for MPPT applications.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power detector circuit is designed to operate autonomously, self-calibrating and self-regulating its measurement process without requiring high-power external control. The circuit uses efficient sampling and comparison techniques that minimize energy consumption while achieving accurate maximum power point detection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a highly efficient design with sub-microwatt power consumption and reduced power dissipation, suitable for energy harvesting applications like RF and PV systems, by enabling efficient power management and reducing the need for additional microcontrollers.

Implementation Method 1

the output current of the switched capacitor electrical power energy converter unit is driven through a resistor, which can be a programmed, thus producing a voltage drop said first and second potential difference across the resistor

Methodology Applied
Scientific EffectOhm's Law: Ohm's Law

Implementation Method 2

the voltage drop across the resistor is amplified by a voltage amplifier and sampled by sample-and-hold comparator

Methodology Applied
Scientific EffectVoltage amplification: Magnetic Amplifier

Data Source

PatentUS11983028B2Electrical power energy converter unit for converting direct current to direct current, DC-DC, with maximum power point tracking, MPPT, to get the highest possible efficiency
Publication Date: 2024.05.14 NEXPERIA BV
  • US11983028B2 patent drawing
  • US11983028B2 patent drawing
  • US11983028B2 patent drawing

AI summary

The invention relates to an electrical power energy converter unit for converting Direct Current to Direct Current, DC-DC, with maximum power point tracking that measures converted power at the output and controller module.