Switched-Capacitor DC-DC Converter for Lossless Ratio Switching

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Solution Overview

Problem

Inductor-less power converters face limitations in switching between discrete conversion ratios, resulting in energy loss and reduced efficiency compared to inductor-based alternatives.

Innovation Solution

A switched capacitor converter with cascaded stages and a control unit that maintains equal steady-state voltages across flying capacitors during switching, allowing lossless transitions between conversion ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If inductor-less switched capacitor designs are used, then the converter achieves smaller form factor and higher efficiency, but the converter suffers from limited discrete conversion ratios and energy loss when switching between ratios

Engineering Contradiction:
Improveform factorVSAvoidenergy loss during ratio switching
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent maintains equal steady-state voltages across all flying capacitors regardless of the conversion ratio setting. This equipotential condition ensures that when switching between different conversion ratios, no energy is lost due to voltage mismatches or discharge/charge cycles of the flying capacitors. The control unit configures switching blocks to achieve this equal voltage distribution across capacitors C1, C2, C3, and C4 for all predefined conversion ratio settings.

Inventive Principle:
Principle #12Equipotentiality

2Volume of moving object

If inductor-less switched capacitor designs are used, then the converter achieves smaller form factor, but the converter has limited discrete number of conversion ratios unlike inductor-based alternatives

Engineering Contradiction:
Improveform factorVSAvoidconversion ratio range
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent divides the power conversion function into multiple cascaded capacitor stages (at least four flying capacitors C1-C4), with each stage contributing to the overall voltage multiplication. This segmentation allows the converter to achieve higher conversion ratios and greater versatility while maintaining a compact form factor, as each capacitor stage can be independently controlled through switching blocks to achieve different voltage ratios.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If multiple conversion ratios are implemented in inductor-less converters, then the converter provides more versatility, but switching between ratios results in energy loss that lowers overall performance

Engineering Contradiction:
Improvenumber of conversion ratiosVSAvoidenergy loss during switching
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent maintains equal steady-state voltages across all flying capacitors regardless of the conversion ratio setting. This equipotential condition ensures that when switching between different conversion ratios, no energy is lost due to voltage mismatches or discharge/charge cycles of the flying capacitors. The control unit configures switching blocks to achieve this equal voltage distribution across capacitors C1, C2, C3, and C4 for all predefined conversion ratio settings.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent pre-configures multiple switching block arrangements corresponding to different predefined conversion ratio settings. Each switching block is designed in advance to connect the flying capacitors in specific configurations that maintain equal steady-state voltages. This preliminary configuration allows instant switching between ratios without energy loss, as the transition paths are pre-established to preserve voltage equality across all capacitors.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12355353B2Trench-gate semiconductor device and method for manufacturing the same
Publication Date: 2025.07.08 NEXPERIA BV
  • US12355353B2 patent drawing
  • US12355353B2 patent drawing
  • US12355353B2 patent drawing

AI summary

An inductor-less power converter for converting an input voltage at an input terminal to an output voltage at an output terminal is provided, with a conversion ratio between the input and output voltage. The converter can be an inductor-less power converter which is configured for Direct Current, DC, to DC, DC-DC conversion of an input voltage to an output voltage. The input voltage is provided at an input terminal pair whereas the output voltage is provided at an output terminal pair. The ratio between the input voltage and the output voltage defines the conversion ratio, which may be either larger than one or smaller than one, meaning that the voltage may be stepped-up or stepped-down and thus increased or lowered.