Switched Harmonic Correction Inductor for Lighter Power Circuits

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Solution Overview

Problem

Existing electric power systems, particularly those using alternating current engines, suffer from non-linear voltage and current functions in frequency inverters, leading to harmonic distortions that increase electrical losses, overheating, and require oversized reactive components like inductors, making equipment bulky, expensive, and energy-inefficient.

Innovation Solution

A harmonic content correction system that includes a switching device associated with a reactive element, protecting the inductor from overloading by deactivating it during peak current demands, allowing for smaller, lighter, and less costly inductor designs suitable for steady-state operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an inductor is added at the input of the network to reduce harmonic content, then power quality is improved and harmonic distortion is reduced, but the inductor size increases, making it bulky, heavy, and expensive

Engineering Contradiction:
Improveharmonic distortionVSAvoidinductor weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of stationary object

Solution Approach 1:

The patent applies a dynamic switching mechanism that controls the inductor's connection to the circuit based on real-time operating conditions. The switching device dynamically connects or disconnects the inductor from the power circuit, allowing the system to adapt to varying load conditions and transient regimes, thereby enabling a smaller inductor to achieve the required harmonic filtering performance without oversizing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameters of the inductor by controlling its duty cycle through the switching device. By adjusting the inductor's on-time and off-time periods, the system optimizes the inductor's effective inductance and current handling capability, allowing a smaller physical inductor to perform the function of a larger continuous inductor would provide.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If an inductor is sized to maintain inductance characteristics during transient regimes, then reliability is improved, but the inductor occupies larger space and increases cost

Engineering Contradiction:
Improveinductance stabilityVSAvoidinductor volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The switching device dynamically adjusts the inductor's connection status based on detected transient conditions, allowing the inductor to be disconnected during high-stress transient regimes. This dynamic protection prevents the inductor from operating beyond its safe limits, maintaining inductance stability without requiring the inductor to be oversized for peak transient conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system detects transient conditions in advance and preemptively switches the inductor out of the circuit before excessive current or power can damage the inductor. This preliminary protective action prevents thermal and magnetic stress accumulation, ensuring the inductor maintains its characteristics during normal operation without needing excess capacity.

Inventive Principle:
Principle #10Preliminary action

3Power

If high electric currents pass through the inductor in high power dissipating circuits, then power handling capability is improved, but energy dissipation as heat increases

Engineering Contradiction:
Improvepower handlingVSAvoidenergy dissipation
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The switching device implements periodic on-off cycles of the inductor, allowing the inductor to rest and cool during off-periods. This periodic operation prevents continuous high current stress and associated I²R losses, reducing overall energy dissipation while maintaining the system's ability to handle high power demands when the inductor is active.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The switching device acts as an intermediary between the high current source and the inductor, controlling current flow through the inductor. By inserting this control element, the system can limit current through the inductor during high power events, preventing excessive energy dissipation while still allowing the overall circuit to handle high power through alternative paths or timing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10148165B2System for harmonic content correction in power electric circuit, system for electric engine control, and cooling compressor
Publication Date: 2018.12.04 NIDEC GLOBAL APPLIANCE BRASIL LTDA
  • US10148165B2 patent drawing
  • US10148165B2 patent drawing

AI summary

The present invention relates to the field of power electronics and electric engines, and describes a harmonic content correction system in power systems. The invention solves the space and weight problem associated with the core of a harmonic content correction inductor, also providing performance advantages of electric engines, such as higher available voltage at full load and higher rotational speed at full load. The invention is particularly useful in refrigeration compressors comprising a switching device my associated with a reactive element.