Switched-Mode Power Supply Generating Arbitrary Load Voltages

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Solution Overview

Problem

Conventional switched-mode power supplies are limited in their ability to generate both positive and negative load voltages of arbitrary form, restricting their application as amplifiers and voltage regulators, and they often suffer from significant current ripple and inefficiency.

Innovation Solution

A switched-mode power supply design featuring a transformer with two clocked switching elements and output capacitors, where the load voltage is generated as the difference between two output voltages, allowing for the generation of both positive and negative voltages, and incorporating MOSFET semiconductor switches and freewheeling diodes for efficient energy transfer and regulation, along with a method for operating the power supply as an amplifier using PWM signals to control the switching elements based on the load voltage requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional switched-mode power supply topology is used, then the structure is simple, but the ability to generate both positive and negative load voltages of arbitrary form is limited

Engineering Contradiction:
Improveability to generate both positive and negative load voltagesVSAvoidpower supply structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power supply is segmented into two independent half-bridge circuits, each capable of generating positive or negative voltage. The first half-bridge generates a first output voltage and the second half-bridge generates a second output voltage, with the load voltage being the difference between these two voltages. This segmentation allows independent control of positive and negative voltage generation, enabling arbitrary load voltage waveforms while maintaining modular simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each half-bridge circuit serves multiple functions: it can generate positive voltage, negative voltage, and provide energy storage through its output capacitor. The transformer serves both as an energy transfer medium and as a means to generate differential voltages. This multi-functionality reduces the need for separate dedicated circuits for each function, achieving versatility without proportional increases in complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If conventional power supply design is used, then the design is straightforward, but significant current ripple is present

Engineering Contradiction:
Improvecurrent rippleVSAvoidpower supply design
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The harmful current ripple is extracted and redirected through the load. Since the load voltage is the differential voltage between two output voltages, the ripple currents from both half-bridges flow through the load rather than appearing as output ripple. This extracts the ripple from the output and utilizes it productively, stabilizing the output current while maintaining straightforward half-bridge design.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The switching ripple that would normally be harmful is converted into a beneficial feature by using differential voltage. The ripple currents generated by the switching action in each half-bridge are transformed into useful load current through the differential relationship, turning what would be noise into productive current flow through the load.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If conventional power supply operation is used, then the operation is simple, but efficiency is poor

Engineering Contradiction:
Improveoperational efficiencyVSAvoidswitching control
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The dual half-bridge configuration enables continuous energy transfer to the load. While one half-bridge is in its dead time period, the other half-bridge continues to transfer energy, ensuring uninterrupted power delivery. This continuity eliminates gaps in energy transfer that would otherwise occur in single half-bridge designs, significantly improving efficiency without requiring complex energy storage elements.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The two half-bridges operate in complementary periodic cycles with dead time coordination. When one half-bridge is switching, the other is in its dead time, and vice versa. This periodic alternation ensures that energy transfer continues without interruption, as one bridge picks up the slack when the other is in its non-conducting period, maintaining continuous useful action.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables the generation of arbitrary load voltages with minimal current ripple and high efficiency, allowing the power supply to be used as an amplifier and voltage regulator, with the ability to actively raise and lower the load voltage, ensuring stable and efficient operation.

Implementation Method 1

a transformer with a first winding connected in series with a first clocked switching device and a second winding connected in series with a second clocked switching device

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a first output capacitor connected to the first winding from which the first output voltage can be tapped, a second output capacitor connected to the second winding from which the second output voltage can be tapped

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

a first input rectifier element forward-biased with respect to the input DC voltage is additionally provided, which is connected to the first winding, and a second input rectifier element forward-biased with respect to the input DC voltage is provided, which is connected to the second winding

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentEP3813242B1Switch mode power supply and method for operating the switch mode power supply as amplifier
Publication Date: 2023.01.18 KOGEL REINHARD
  • EP3813242B1 patent drawingFigure 1
  • EP3813242B1 patent drawingFigure 2a~2f
  • EP3813242B1 patent drawingFigure 3

AI summary

The invention relates to a switched-mode power supply (1) for generating a load voltage from the difference between a first and second output voltage (Out1, Out2) by means of a transformer (Tr) comprising the following components: - a transformer (Tr) with a first winding (L1) connected in series with a first switched-mode switching device (T1) and a second winding (L2) connected in series with a second switched-mode switching device (T2), - a first output capacitor (C3) connected to the first winding (L1), from which the first output voltage (Out1) can be tapped, - a second output capacitor (C5) connected to the second winding (L2), from which the second output voltage (Out2) can be tapped, wherein - to increase (decrease) the load voltage (UL) during a switching-on phase of the first (second) switched-mode switching device (T1, T2), energy is drawn from the first (second) output capacitor (C3,C5) and, if required, can be stored from the input DC voltage source (E) in the transformer (Tr), and during the switch-off phase the stored energy can be transferred to the second (first) output capacitor (C5, C3). Furthermore, the invention relates to a method for operating the switching power supply according to the invention.