Switched-Mode Power Supply Generating Arbitrary Load Voltages
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Solution Overview
Problem
Conventional switched-mode power supplies are limited in their ability to generate both positive and negative load voltages of arbitrary form, restricting their application as amplifiers and voltage regulators, and they often suffer from significant current ripple and inefficiency.
Innovation Solution
A switched-mode power supply design featuring a transformer with two clocked switching elements and output capacitors, where the load voltage is generated as the difference between two output voltages, allowing for the generation of both positive and negative voltages, and incorporating MOSFET semiconductor switches and freewheeling diodes for efficient energy transfer and regulation, along with a method for operating the power supply as an amplifier using PWM signals to control the switching elements based on the load voltage requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional switched-mode power supply topology is used, then the structure is simple, but the ability to generate both positive and negative load voltages of arbitrary form is limited
Solution Approach 1:
The power supply is segmented into two independent half-bridge circuits, each capable of generating positive or negative voltage. The first half-bridge generates a first output voltage and the second half-bridge generates a second output voltage, with the load voltage being the difference between these two voltages. This segmentation allows independent control of positive and negative voltage generation, enabling arbitrary load voltage waveforms while maintaining modular simplicity.
Solution Approach 2:
Each half-bridge circuit serves multiple functions: it can generate positive voltage, negative voltage, and provide energy storage through its output capacitor. The transformer serves both as an energy transfer medium and as a means to generate differential voltages. This multi-functionality reduces the need for separate dedicated circuits for each function, achieving versatility without proportional increases in complexity.
2Stability of the object's composition
If conventional power supply design is used, then the design is straightforward, but significant current ripple is present
Solution Approach 1:
The harmful current ripple is extracted and redirected through the load. Since the load voltage is the differential voltage between two output voltages, the ripple currents from both half-bridges flow through the load rather than appearing as output ripple. This extracts the ripple from the output and utilizes it productively, stabilizing the output current while maintaining straightforward half-bridge design.
Solution Approach 2:
The switching ripple that would normally be harmful is converted into a beneficial feature by using differential voltage. The ripple currents generated by the switching action in each half-bridge are transformed into useful load current through the differential relationship, turning what would be noise into productive current flow through the load.
3Loss of energy
If conventional power supply operation is used, then the operation is simple, but efficiency is poor
Solution Approach 1:
The dual half-bridge configuration enables continuous energy transfer to the load. While one half-bridge is in its dead time period, the other half-bridge continues to transfer energy, ensuring uninterrupted power delivery. This continuity eliminates gaps in energy transfer that would otherwise occur in single half-bridge designs, significantly improving efficiency without requiring complex energy storage elements.
Solution Approach 2:
The two half-bridges operate in complementary periodic cycles with dead time coordination. When one half-bridge is switching, the other is in its dead time, and vice versa. This periodic alternation ensures that energy transfer continues without interruption, as one bridge picks up the slack when the other is in its non-conducting period, maintaining continuous useful action.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enables the generation of arbitrary load voltages with minimal current ripple and high efficiency, allowing the power supply to be used as an amplifier and voltage regulator, with the ability to actively raise and lower the load voltage, ensuring stable and efficient operation.
Implementation Method 1
a transformer with a first winding connected in series with a first clocked switching device and a second winding connected in series with a second clocked switching device
Implementation Method 2
a first output capacitor connected to the first winding from which the first output voltage can be tapped, a second output capacitor connected to the second winding from which the second output voltage can be tapped
Implementation Method 3
a first input rectifier element forward-biased with respect to the input DC voltage is additionally provided, which is connected to the first winding, and a second input rectifier element forward-biased with respect to the input DC voltage is provided, which is connected to the second winding
Data Source
Figure 1
Figure 2a~2f
Figure 3
AI summary
The invention relates to a switched-mode power supply (1) for generating a load voltage from the difference between a first and second output voltage (Out1, Out2) by means of a transformer (Tr) comprising the following components: - a transformer (Tr) with a first winding (L1) connected in series with a first switched-mode switching device (T1) and a second winding (L2) connected in series with a second switched-mode switching device (T2), - a first output capacitor (C3) connected to the first winding (L1), from which the first output voltage (Out1) can be tapped, - a second output capacitor (C5) connected to the second winding (L2), from which the second output voltage (Out2) can be tapped, wherein - to increase (decrease) the load voltage (UL) during a switching-on phase of the first (second) switched-mode switching device (T1, T2), energy is drawn from the first (second) output capacitor (C3,C5) and, if required, can be stored from the input DC voltage source (E) in the transformer (Tr), and during the switch-off phase the stored energy can be transferred to the second (first) output capacitor (C5, C3). Furthermore, the invention relates to a method for operating the switching power supply according to the invention.