Switched PoE Connector Latch for Arc-Free Disconnection

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Solution Overview

Problem

Current PoE standards lack a protocol to safely de-energize the electrical path without causing arcing or spark damage when disconnecting powered devices from power sourcing equipment, leading to contact damage and inefficiencies.

Innovation Solution

Incorporating a switching component, such as a micro-switch or pressure switch, that de-energizes the electrical path upon relative movement between the plug and jack before physical disengagement, preventing arcing by moving to an open state before contact disconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If PoE power is continuously supplied to the electrical path, then powered devices can operate without interruption, but arcing and spark damage occur during disconnection

Engineering Contradiction:
Improveconnection reliabilityVSAvoidarcing and spark damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The switching component is actuated in advance before the plug and jack are physically disconnected to de-energize the electrical path. This preliminary action prevents arcing and spark damage by ensuring the circuit is already open when the physical disconnection occurs, eliminating the harmful effects of breaking the circuit under load.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If a switching component is added to de-energize the electrical path, then arcing is prevented, but device complexity increases

Engineering Contradiction:
Improvearcing preventionVSAvoidconnector complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The switching component is integrated into the existing connector assembly, merging the switching function with the plug and jack structure. This consolidation adds the necessary de-energizing capability while minimizing the increase in overall device complexity by utilizing shared components and compact integration.

Inventive Principle:
Principle #5Merging (Combining)

3Duration of action of stationary object

If the switching component actuates before physical disengagement, then contact lifespan is extended, but the disconnection protocol becomes more complex

Engineering Contradiction:
Improveconnector lifespanVSAvoiddisconnection protocol complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical disconnection protocols with a simpler switching mechanism that can be actuated by various means (mechanical, electrical, or magnetic). This substitution extends connector lifespan by preventing arcing while simplifying the overall disconnection process, as the switching component handles the de-energizing function without requiring complex multi-step mechanical procedures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11996659B2Switched power over Ethernet connector
Publication Date: 2024.05.28 SENTINEL CONNECTOR SYST
  • US11996659B2 patent drawing
  • US11996659B2 patent drawing
  • US11996659B2 patent drawing

AI summary

An arc prevention system including a jack having a receptacle, a modular connector sized to be positioned in the receptacle of the jack, the modular connector including a plurality of contacts, with at least two of the contacts creating an energized electrical path with an external power source in electrical communication with the external power source, a latch extending from a top surface of the modular connector, a switching unit positioned on the latch, a plug unit positioned between the latch and the jack that prevents the modular connector from moving out of the receptacle, a control circuit in electrical communication with switch and the at least two energized contacts, where the electrical path between the control circuit and the switching unit is energized when the plug engages the switching unit on the latch, and the control circuit adjusts the energized electrical path to a predetermined electrical level.