Gas-Insulated Switchgear Bushing Layout for Flexible Lead-In Direction

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Solution Overview

Problem

Conventional gas-insulated switchgear structures face challenges in ensuring insulation distances between bushings when the power receiving lead-in direction changes, requiring structural modifications and limiting flexibility in installation orientations.

Innovation Solution

The gas-insulated switchgear features bushing tanks with a hemispherical upper surface, where three-phase power receiving bushings are disposed at equal intervals in a circumferential direction, inclined outward, and one bushing is aligned along the front-rear direction, ensuring insulation distances without depending on the power receiving lead-in direction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the bushings are arranged in a line to ensure insulation distances, then the insulation distances are maintained, but the power receiving lead-in direction cannot be easily changed

Engineering Contradiction:
Improveinsulation distanceVSAvoidpower receiving lead-in direction flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The bushing tank upper surface is formed as a hemispherical portion, allowing bushings to be disposed at equal intervals in the circumferential direction. This curved geometry enables flexible orientation of bushing end portions while maintaining proper insulation distances regardless of the power receiving lead-in direction.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The bushings are configured with asymmetric orientations where end portions are inclined outward to be separated from each other, with one bushing disposed along the front-rear direction. This asymmetric arrangement ensures insulation distances are maintained while adapting to different lead-in directions without structural modifications.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If the bushing structure is designed according to specific installation orientation, then the insulation distances are ensured, but it requires redesign when installation orientation changes

Engineering Contradiction:
Improveinsulation distanceVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hemispherical bushing tank upper surface provides a universal configuration that can accommodate different power receiving lead-in directions without requiring redesign. The bushings disposed at equal intervals on the hemispherical surface can be oriented in multiple directions while maintaining insulation distances, making the structure adaptable to various installation orientations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of moving object

If the bushings are arranged with end portions close together to reduce space, then the structure is compact, but insulation distances cannot be ensured when lead-in direction changes

Engineering Contradiction:
Improvebushing tank volumeVSAvoidinsulation distance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The hemispherical upper surface of the bushing tank allows bushings to be disposed with end portions inclined outward while maintaining adequate insulation distances. The curved geometry provides sufficient spacing between bushings in a compact configuration, ensuring reliability regardless of lead-in direction.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP3829011B1Gas insulation switchgear
Publication Date: 2024.06.12 MITSUBISHI ELECTRIC CORP
  • EP3829011B1 patent drawingFigure 1
  • EP3829011B1 patent drawingFigure 2
  • EP3829011B1 patent drawingFigure 3

AI summary

A bushing tank (1) having power receiving lead-in bushings (11) of three phases to which conductor portions (6) extended rearward of a main body portion (10) in which a switching device is housed are connected is included, and the power receiving lead-in bushings (11) of the three phases are disposed at an upper surface portion (1a) of the bushing tank (1) at equal intervals in a circumferential direction such that end portions thereof are inclined outward so as to be separated from each other, and one of the power receiving lead-in bushings (11) of the three phases is disposed along a front-rear direction of the main body portion (10). Owing to this configuration, it is possible not only to ensure insulation distances between the end portions of the power receiving lead-in bushings (11) but also to ensure insulation distances between lead-in wires regardless of a power receiving lead-in direction.