Switchgear Cabinet Cooling With Wide-Range AC to DC Power

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Solution Overview

Problem

Existing cooling devices require multiple variants to accommodate different input AC voltages, necessitating adaptations in transformer outputs and component voltages, which complicates global marketing and increases production costs.

Innovation Solution

A cooling device with a voltage supply system that includes a step-up and/or step-down converter connected to a wide-range input for AC voltage, charging a capacitor to a DC link voltage, and using this DC voltage to power cooling fans and other components, eliminating the need for multiple voltage variants by converting AC voltages to a suitable DC voltage for operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple transformer variants are used to accommodate different input AC voltages (115V, 230V, 400V), then the cooling device can be adapted to different geographic regions, but the device complexity and production costs increase

Engineering Contradiction:
Improvevoltage adaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal voltage supply architecture where a single transformer variant with wide-range primary winding connections can accept multiple input voltages (115V, 230V, 400V), and a single controller variant operates across all voltage conditions. This eliminates the need for multiple specialized transformer and controller variants, reducing device complexity while maintaining global adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs parameter changes by allowing the transformer's primary winding connections to be reconfigured for different voltage inputs, and the controller's operating parameters to be adjusted based on detected input voltage. This enables a single hardware design to adapt to different voltage conditions through parameter modification rather than requiring multiple hardware variants.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple voltage variants of cooling device components are produced, then components can operate at appropriate voltages for different regions, but production costs and manufacturing complexity increase

Engineering Contradiction:
Improvevoltage compatibilityVSAvoidproduction simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent designs cooling device components, particularly the controller and transformer, as universal units that can operate with multiple input voltages. This allows a single production line to manufacture components for all voltage regions, eliminating the need for separate production lines for 115V, 230V, and 400V variants, thereby simplifying manufacturing and reducing costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the voltage adaptation function into a modular transformer design with reconfigurable primary windings and a controller with voltage detection and adaptation capabilities. This modular segmentation allows the core components to be produced in standard configurations while maintaining flexibility for different voltage inputs, simplifying the manufacturing process.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If a single variant cooling device is used across different voltage regions, then production complexity is reduced, but the device must incorporate a wide-range voltage input system

Engineering Contradiction:
Improvedevice complexityVSAvoidvoltage range compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent introduces a transformer as an intermediary device that converts various input voltages (115V, 230V, 400V) to a standardized secondary voltage that the controller and cooling components can universally accept. This intermediary transformation enables a single variant device to operate across different voltage regions without requiring the controller or cooling components to directly handle multiple voltage inputs.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The controller incorporates voltage detection and automatic adaptation capabilities, allowing it to self-configure based on the detected input voltage. This self-service feature enables the single variant device to automatically adjust to different voltage conditions without requiring manual configuration or multiple specialized variants, maintaining low device complexity while ensuring broad voltage compatibility.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables a single variant cooling device to operate across a wide range of input AC voltages, simplifying global deployment and reducing production complexity and costs by converting AC voltages to a consistent DC voltage for active components, and allowing flexible compressor output control through a three-phase inverter.

Implementation Method 1

a voltage supply with a step-up and/or step-down converter, which is connected via a rectifier to a wide-range input for single-phase or multiphase AC voltage, and which charges a capacitor to a DC link voltage

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a voltage supply with a step-up and/or step-down converter, which is connected via a rectifier to a wide-range input for single-phase or multiphase AC voltage

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

charges a capacitor to a DC link voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10076060B2Cooling device, in particular for cooling components housed in a switchgear cabinet, corresponding use and corresponding method
Publication Date: 2018.09.11 RITTALWERK RUDOLF LOH GMBH & CO KG
  • US10076060B2 patent drawing
  • US10076060B2 patent drawing

AI summary

The disclosure relates to a cooling device, in particular for cooling components that are housed in a switchgear cabinet, comprising a first cooling fan for blowing air from the switchgear cabinet through a first heat exchanger, and a second cooling fan for blowing ambient air through a second heat exchanger, characterized in that the cooling device further comprises a voltage supply having a step-up and/or step-down converter, which is connected via a rectifier to a wide-range input for single-phase or multiphase AC voltage, and which charges a capacitor to a DC link voltage which is higher or lower than a mains voltage across the wide-range input, a power supply unit of at least one of the two cooling fans being connected in parallel to the capacitor. The disclosure further relates to the use of such a cooling device and to a corresponding method for operating the cooling device.