Switchgear Cabinet Cooling With Wide-Range AC to DC Power
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Solution Overview
Problem
Existing cooling devices require multiple variants to accommodate different input AC voltages, necessitating adaptations in transformer outputs and component voltages, which complicates global marketing and increases production costs.
Innovation Solution
A cooling device with a voltage supply system that includes a step-up and/or step-down converter connected to a wide-range input for AC voltage, charging a capacitor to a DC link voltage, and using this DC voltage to power cooling fans and other components, eliminating the need for multiple voltage variants by converting AC voltages to a suitable DC voltage for operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple transformer variants are used to accommodate different input AC voltages (115V, 230V, 400V), then the cooling device can be adapted to different geographic regions, but the device complexity and production costs increase
Solution Approach 1:
The patent implements a universal voltage supply architecture where a single transformer variant with wide-range primary winding connections can accept multiple input voltages (115V, 230V, 400V), and a single controller variant operates across all voltage conditions. This eliminates the need for multiple specialized transformer and controller variants, reducing device complexity while maintaining global adaptability.
Solution Approach 2:
The patent employs parameter changes by allowing the transformer's primary winding connections to be reconfigured for different voltage inputs, and the controller's operating parameters to be adjusted based on detected input voltage. This enables a single hardware design to adapt to different voltage conditions through parameter modification rather than requiring multiple hardware variants.
2Adaptability or versatility
If multiple voltage variants of cooling device components are produced, then components can operate at appropriate voltages for different regions, but production costs and manufacturing complexity increase
Solution Approach 1:
The patent designs cooling device components, particularly the controller and transformer, as universal units that can operate with multiple input voltages. This allows a single production line to manufacture components for all voltage regions, eliminating the need for separate production lines for 115V, 230V, and 400V variants, thereby simplifying manufacturing and reducing costs.
Solution Approach 2:
The patent segments the voltage adaptation function into a modular transformer design with reconfigurable primary windings and a controller with voltage detection and adaptation capabilities. This modular segmentation allows the core components to be produced in standard configurations while maintaining flexibility for different voltage inputs, simplifying the manufacturing process.
3Device complexity
If a single variant cooling device is used across different voltage regions, then production complexity is reduced, but the device must incorporate a wide-range voltage input system
Solution Approach 1:
The patent introduces a transformer as an intermediary device that converts various input voltages (115V, 230V, 400V) to a standardized secondary voltage that the controller and cooling components can universally accept. This intermediary transformation enables a single variant device to operate across different voltage regions without requiring the controller or cooling components to directly handle multiple voltage inputs.
Solution Approach 2:
The controller incorporates voltage detection and automatic adaptation capabilities, allowing it to self-configure based on the detected input voltage. This self-service feature enables the single variant device to automatically adjust to different voltage conditions without requiring manual configuration or multiple specialized variants, maintaining low device complexity while ensuring broad voltage compatibility.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables a single variant cooling device to operate across a wide range of input AC voltages, simplifying global deployment and reducing production complexity and costs by converting AC voltages to a consistent DC voltage for active components, and allowing flexible compressor output control through a three-phase inverter.
Implementation Method 1
a voltage supply with a step-up and/or step-down converter, which is connected via a rectifier to a wide-range input for single-phase or multiphase AC voltage, and which charges a capacitor to a DC link voltage
Implementation Method 2
a voltage supply with a step-up and/or step-down converter, which is connected via a rectifier to a wide-range input for single-phase or multiphase AC voltage
Implementation Method 3
charges a capacitor to a DC link voltage
Data Source
AI summary
The disclosure relates to a cooling device, in particular for cooling components that are housed in a switchgear cabinet, comprising a first cooling fan for blowing air from the switchgear cabinet through a first heat exchanger, and a second cooling fan for blowing ambient air through a second heat exchanger, characterized in that the cooling device further comprises a voltage supply having a step-up and/or step-down converter, which is connected via a rectifier to a wide-range input for single-phase or multiphase AC voltage, and which charges a capacitor to a DC link voltage which is higher or lower than a mains voltage across the wide-range input, a power supply unit of at least one of the two cooling fans being connected in parallel to the capacitor. The disclosure further relates to the use of such a cooling device and to a corresponding method for operating the cooling device.

