Switching Apparatus Condition Estimation Using Arc Energy Modeling

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Solution Overview

Problem

Current maintenance practices for switching apparatuses in electric power distribution grids are often inefficient, leading to unnecessary costs and unexpected service outages due to the difficulty in accurately assessing the wear and damage of breaking components, which depend on specific operational histories and conditions.

Innovation Solution

A computer-implemented method that uses a lumped-parameter model to estimate the operating conditions of switching apparatuses by calculating arc energy released during opening maneuvers, comparing these values to predefined thresholds, and providing alarm signals for anomalous conditions, thereby facilitating predictive maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If routine maintenance is performed based on regular time scheduling or number of operations, then maintenance interventions are scheduled, but unnecessary intervention costs and service outages occur as some switching apparatus may still be in good condition

Engineering Contradiction:
Improvemaintenance effectivenessVSAvoidunnecessary maintenance costs
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent transitions from fixed-time maintenance scheduling to condition-based maintenance by continuously monitoring operational parameters (number of operations, arc energy, operating conditions) and adjusting maintenance timing based on actual device state. This allows maintenance to be performed only when necessary, eliminating unnecessary interventions while ensuring reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system implements feedback mechanisms by monitoring the switching apparatus operational status, cumulative arc energy, and operating conditions, then using this information to determine optimal maintenance timing. The feedback loop enables dynamic adjustment of maintenance schedules based on actual wear and operational history.

Inventive Principle:
Principle #23Feedback

2Reliability

If periodic maintenance is performed, then maintenance is scheduled regularly, but sudden faults and unexpected service interruptions occur as anomalous operating conditions are not discovered in a timely manner

Engineering Contradiction:
Improveservice continuityVSAvoidwear and damage assessment accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The switching apparatus performs self-diagnosis by monitoring its own operational parameters, cumulative arc energy, and detecting anomalous conditions. This self-monitoring capability enables the system to identify wear and damage trends before they lead to failure, allowing proactive maintenance scheduling that prevents sudden faults.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary assessment of wear and damage by continuously tracking operational history and arc energy accumulation before actual failure occurs. This early detection enables maintenance to be scheduled in advance, preventing sudden faults and ensuring service continuity.

Inventive Principle:
Principle #10Preliminary action

3Loss of energy

If maintenance is delayed to reduce costs, then unnecessary costs are reduced, but the switching apparatus may fail unexpectedly as actual wear level is unknown

Engineering Contradiction:
Improvemaintenance costsVSAvoidswitching apparatus reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent replaces physical inspection and mechanical assessment methods with computational modeling and simulation. A lumped-parameter model simulates arc physics and contact wear based on operational data, providing accurate predictions of remaining life and wear state without requiring physical disassembly or invasive inspection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system introduces a computational model as an intermediary between operational data and maintenance decisions. The lumped-parameter model acts as a mediator that translates operational parameters into predictions of wear and remaining life, enabling informed maintenance scheduling that balances cost and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for more effective and cost-optimized maintenance planning by accurately assessing the condition of switching apparatuses, reducing the likelihood of sudden faults and service outages while minimizing unnecessary maintenance interventions.

Implementation Method 1

electric arcs normally raise between the electric contacts under separation and a certain amount of electric energy (arc energy) has necessarily to be dissipated to complete the opening manoeuvre

Methodology Applied
Scientific EffectElectric arc: Electric Arc

Data Source

PatentEP4080725B1Method for estimating the operating conditions of a switching apparatus
Publication Date: 2023.12.13 ABB SPA
  • EP4080725B1 patent drawingFigure 1
  • EP4080725B1 patent drawingFigure 2
  • EP4080725B1 patent drawingFigure 3

AI summary

Method for determining a presence of anomalous conditions in a switching apparatus installed in an electric line of an electric power distribution grid characterised in that it comprises a sequence of steps for adjusting a lumped-parameter model describing, for each electric phase, the behaviour of said switching apparatus during the opening manoeuvres of said switching apparatus. The simulation values provided by said lumped-parameter model are used for calculating estimation values indicative of the amounts of arc energy borne by the breaking components of the switching apparatus during the opening manoeuvres of said switching apparatus.