Switchgear Phase Shift Detection for Single-Phase and Three-Phase Motors

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Solution Overview

Problem

Existing switchgears lack the ability to effectively identify phase failures, overloads, and unbalances in both single-phase and three-phase operations, which can lead to inefficient power distribution and potential equipment damage.

Innovation Solution

A switchgear with a processing unit and current transformers in two out of three current paths, capable of detecting currents and determining phase shifts to ascertain operating modes, allowing for the identification of phase failures, overloads, and unbalances by evaluating phase shifts and current values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a switchgear is designed to control both single-phase and three-phase motors, then the adaptability of the switchgear is improved, but the device complexity increases

Engineering Contradiction:
Improvecapability to control both single-phase and three-phase motorsVSAvoidcomplexity of switchgear structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The switchgear is designed with a universal architecture that can control both single-phase and three-phase motors using the same basic structure. The system uses three current paths that can be configured for different operating modes, with current transformers and processing units that adaptively determine the operating mode and perform appropriate monitoring functions for either single-phase or three-phase operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If current transformers are installed in all three current paths to detect phase failures, then the measurement precision is improved, but the device complexity and cost increase

Engineering Contradiction:
Improveaccuracy of phase failure detectionVSAvoidnumber of current transformers
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the current transformation function to only two current paths (first and third current paths) instead of all three. The processing unit uses the currents from these two paths along with phase shift analysis to infer the operating mode and detect phase failures, eliminating the need for a current transformer in the second current path while maintaining detection capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The processing unit acts as an intermediary that calculates the current of the second current path based on the detected currents from the first and third current paths and the determined operating mode. This calculated current serves as a mediator to enable phase failure detection without directly measuring the second path current.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the switchgear uses phase shift detection to determine operating mode, then the ease of operation is improved, but the difficulty of detecting and measuring increases

Engineering Contradiction:
Improveautomatic operating mode determinationVSAvoidcomplexity of phase shift measurement
Core Design Contradiction:
Ease of operationVSDifficulty of detecting and measuring

Solution Approach 1:

The processing unit continuously monitors the phase shift between currents in the first and third current paths and uses this feedback to automatically determine the operating mode. The system adjusts its monitoring and detection functions based on the determined mode, providing automatic adaptation without manual intervention while using straightforward phase shift comparison logic.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables independent identification of single-phase or three-phase operations, detecting phase failures, overloads, and unbalances, ensuring safe and efficient power supply to motors by automatically determining the operating mode and preventing power supply in case of errors.

Implementation Method 1

the first and third current paths in each case comprise a current transformer, wherein the processing unit is able to detect, via the current transformers, the current I1 of the first current path and the current I3 of the third current path

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9851404B2Switchgear for a single-phase motor and a three-phase motor
Publication Date: 2017.12.26 SIEMENS AG
  • US9851404B2 patent drawing
  • US9851404B2 patent drawing

AI summary

An embodiment relates to a switchgear for a single-phase motor and a three-phase motor, the switchgear including a processing unit and a first, second and third current path, the first and third current path each including a current transformer. The processing unit is adapted to detect the current I1 of the first current path and the current I3 of the third current path. To provide a cost-effective switchgear for a one-phase motor and a three-phase motor which is adapted to identify the failure of every single phase in the three-phase operation and a phase failure in the one-phase operation, the processing unit is designed such as to detect the currents I1, I3 of the first and third current path and to determine, based on the phase shift between the detected currents I1, I3 of the first and third current path in which operating mode the switchgear is operated.