Switching Amplifier Fault Detection for Low-Latency Audio Outputs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional fault detection methods for switching amplifiers in audio systems fail to effectively detect faults such as shorts or open circuits between outputs and the power supply or ground, especially in the presence of electromagnetic interference (EMI) filters with low bead frequencies, leading to issues like pop noise and high latency.

Innovation Solution

A fault detection circuit with differential inputs and outputs, utilizing a sense circuit with resistors and an analyzer circuit to determine fault locations by comparing voltage or current attributes with predetermined thresholds, and employing a PWM generator to minimize audible artifacts during fault testing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional fault detection methods are used, then the system structure is simple, but the fault detection precision is insufficient and cannot support low bead frequency EMI filters

Engineering Contradiction:
Improvefault detection precisionVSAvoiddetection circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The fault detection circuit is segmented into distinct functional modules: a sense circuit with multiple resistors (R1-R4) for different measurement paths, and an analyzer circuit for processing measurements. This segmentation allows each module to specialize in specific detection tasks, improving overall measurement precision while keeping individual modules relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sense circuit acts as an intermediary between the amplifier outputs and the analyzer circuit. It conditions and prepares the measurement signals through resistor networks before they reach the analyzer, enabling precise fault detection without requiring the final analyzer circuit to be overly complex.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If conventional fault detection is used, then the circuit implementation is simple, but the detection latency is high and pop noise occurs

Engineering Contradiction:
Improvedetection latencyVSAvoidcircuit implementation ease
Core Design Contradiction:
Loss of timeVSEase of manufacture

Solution Approach 1:

The fault detection circuit performs preliminary measurements continuously through the sense circuit, maintaining readiness to detect faults immediately when they occur. This preliminary monitoring capability reduces detection latency compared to conventional methods that may only check faults periodically or upon symptom manifestation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The analyzer circuit performs periodic analysis of the measurements from the sense circuit, balancing continuous monitoring with computational efficiency. This periodic action reduces latency compared to purely event-triggered detection while avoiding the continuous processing overhead that would complicate the circuit implementation.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If separate DAC and ADC circuits are used for fault detection, then the measurement precision is high, but the device complexity and cost increase

Engineering Contradiction:
Improvevoltage and current measurement precisionVSAvoidnumber of separate circuits
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sense circuit combines voltage sensing and current sensing functionality into a single integrated circuit block. By using resistor networks that can measure both voltage drops and current flows simultaneously, the design achieves high measurement precision without requiring separate DAC and ADC circuits, thereby reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sense circuit is designed with universal measurement capability, using the same resistor network (R1-R4) to perform multiple measurement functions including voltage detection, current detection, and fault condition analysis. This multi-functionality eliminates the need for dedicated separate circuits for each measurement type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11750992B2Integrated circuit with switching amplifier output fault detection
Publication Date: 2023.09.05 TEXAS INSTRUMENTS INC
  • US11750992B2 patent drawing
  • US11750992B2 patent drawing
  • US11750992B2 patent drawing

AI summary

A switching amplifier includes: a driver circuit with differential inputs and differential outputs; and a fault detection circuit coupled to the differential outputs. The fault detection circuit includes: a power supply input; and a sense circuit coupled to the differential outputs. The sense circuit includes: a first resistor between the power supply input and a positive output of the differential outputs; a second resistor between the positive output and ground; a third resistor between the power supply input and a negative output of the differential outputs; and a fourth resistor between the negative output and ground. The fault detection circuit also includes an analyzer circuit coupled to the sense circuit and configured to determine a fault location relative to the differential outputs based on an output of the sense circuit.