Switching Amplifier Control Circuit for Filterless Low-EMI Output

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Solution Overview

Problem

Switching amplifiers connected directly to inductive loads experience significant electro-magnetic interference (EMI) and power dissipation outside the audio frequency band due to opposite polarity output signals, necessitating the use of low-pass filters that increase costs and reduce efficiency.

Innovation Solution

A control circuit and method for a switching amplifier that compares an input signal with a reference signal to generate a control signal, setting a minimum on-time period for the output signal, allowing for high efficiency and low EMI operation without the need for filters by adjusting the duty cycles of the output signals based on the input signal levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a low-pass filter is introduced to filter out signal components outside the audio frequency band, then EMI is reduced and load power dissipation is decreased, but cost increases and efficiency drops

Engineering Contradiction:
ImproveEMIVSAvoidefficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates the low-pass filter component from the switching amplifier system. By using a filterless design with controlled output switching, the patent removes the harmful element (filter) that caused cost increase and efficiency loss while still achieving EMI reduction through alternative means (controlled switching and duty cycle adjustment).

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the potentially harmful high-frequency switching components into a beneficial feature by using pulse-width modulation to control the duty cycle. The switching signals that could cause EMI are transformed into a useful control mechanism for regulating output power and maintaining efficiency without requiring filtering.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If a low-pass filter is introduced to filter out signal components outside the audio frequency band, then EMI is reduced and load power dissipation is decreased, but cost increases

Engineering Contradiction:
ImproveEMIVSAvoidcost
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent removes the low-pass filter from the system architecture, thereby eliminating the associated cost, size, and complexity. The filterless design achieves EMI reduction through controlled switching operations and duty cycle modulation instead of physical filtering components.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If the duty cycle of output signals is adjusted based on input signal levels, then efficiency is improved and EMI is reduced, but distortion may increase without proper control

Engineering Contradiction:
ImproveefficiencyVSAvoiddistortion
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent implements feedback control by comparing the output signal with the input signal and adjusting the duty cycle accordingly. This feedback mechanism ensures that distortion is minimized while maintaining high efficiency, as the control circuit continuously optimizes the duty cycle based on the actual output versus desired input relationship.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses dynamic duty cycle adjustment where the on-time period of the output signal is varied based on the input signal amplitude. This dynamic control allows the system to maintain optimal efficiency across different operating conditions while preventing distortion through adaptive modulation rather than fixed switching patterns.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7545207B2Control circuit and method for a switching amplifier
Publication Date: 2009.06.09 ANPEC ELECTRONICS CORPORATION
  • US7545207B2 patent drawing
  • US7545207B2 patent drawing
  • US7545207B2 patent drawing

AI summary

In a control circuit and method for a high efficiency and low EMI switching amplifier, an input signal is compared with a reference signal to generate a comparison signal, and a control signal is generated in response to the comparison signal for a driver to generate an output signal. The output signal is fed back to control the slope of the reference signal in association with an initial level set for the reference signal to provide a minimum on-time period for the output signal. Alternatively, a reference value is provided to compare with the reference signal for setting a minimum on-time period for the output signal.