Switching Apparatus Electrically Isolated User Interface

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Solution Overview

Problem

Traditional switching apparatuses face challenges with robust electrical insulation and manufacturing complexity due to voltage differences between high-voltage current interrupters and grounded user interfaces, leading to increased costs and mechanical stress.

Innovation Solution

An electrically isolated user interface is implemented, with an insulating assembly separating the user interface from the high-voltage module, allowing the user interface to be grounded while the high-voltage components operate at system voltage, reducing mechanical and electrical stress and manufacturing complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional switching apparatuses use robust electrical insulation between high-voltage current interrupters and grounded user interfaces, then electrical safety is improved, but device complexity and manufacturing costs increase

Engineering Contradiction:
Improveelectrical safetyVSAvoidinsulation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The switching apparatus is divided into two distinct modules: a high-voltage module containing the current interrupter and a user interface module. These modules are electrically isolated from each other, with the high-voltage module operating at system voltage and the user interface module being grounded. This segmentation eliminates the need for complex insulation structures between the modules while maintaining electrical safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A voltage isolation mechanism serves as an intermediary between the high-voltage current interrupter and the grounded user interface. This intermediary allows the two components to operate at different electrical potentials without direct electrical connection, thereby maintaining safety while simplifying the overall structure by eliminating the need for robust insulation between them.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If traditional switching apparatuses maintain voltage difference between high-voltage components and user interface, then operational functionality is preserved, but mechanical stress and manufacturing complexity increase

Engineering Contradiction:
Improveoperational functionalityVSAvoidmechanical and electrical stress
Core Design Contradiction:
Adaptability or versatilityVSStress or pressure

Solution Approach 1:

By segmenting the apparatus into electrically isolated high-voltage and user interface modules, the patent eliminates mechanical stress caused by voltage differences. Each module can be designed and manufactured independently without worrying about stress from electrical potential differences, while still maintaining full operational functionality through the isolation mechanism.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If traditional switching apparatuses use grounded user interface, then user safety is improved, but electrical insulation requirements increase complexity

Engineering Contradiction:
Improveuser safetyVSAvoidinsulation requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The user interface module is segmented as a separate, grounded entity electrically isolated from the high-voltage module. This allows the user interface to be safely grounded for user protection while eliminating the need for complex insulation structures, as the electrical isolation is achieved through the modular segmentation rather than insulation materials.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides a safer and more convenient user interface with reduced component complexity and manufacturing costs, while maintaining effective electrical insulation and operational reliability.

Implementation Method 1

an electrically insulating assembly between the user interface and the high-voltage module. In operational use, the user interface is grounded and the high-voltage module is at a system voltage

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS11728117B2Switching apparatus with electrically isolated user interface
Publication Date: 2023.08.15 EATON INTELLIGENT POWER LTD
  • US11728117B2 patent drawing
  • US11728117B2 patent drawing
  • US11728117B2 patent drawing

AI summary

An apparatus includes: a high-voltage module including: a current interrupter; an actuation system coupled to the current interrupter; a sensor system; and a terminal configured to electrically connect to an external electrical device. The apparatus also includes: a user interface; and an electrically insulating assembly between the user interface and the high-voltage module. In operational use, the user interface is grounded and the high-voltage module is at a system voltage.