Switching Audio Amplifier with Buck-Boost Converter and Polarity Steering

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Solution Overview

Problem

Digital audio amplifier switching power output stages are electrically noisy due to the delivery of switching carrier waves, leading to energy loss and increased costs in suppressing radio frequency noise, and high-power boost mode switching power amplifiers face inefficiency challenges in controlling voltage boost based on input signal amplitude.

Innovation Solution

A DC-DC buck regulator design using a single comparator, single inductor, and two switching devices with a simple feedback loop, combined with an N-channel FET H-bridge amplifier output stage and additional comparators for polarity steering, allowing for efficient amplitude-dependent power delivery and reduced electromagnetic interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If Class A-D amplifier configuration is used, then power delivery capability is improved, but electrical noise and switching carrier wave delivery to output terminals worsens

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidelectrical noise
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The amplifier is divided into separate functional stages: a high-voltage switching stage that operates at low current, and a low-voltage power delivery stage that operates at high current. This segmentation allows the switching carrier wave to be isolated from the power output, eliminating electrical noise while maintaining power delivery capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transformer is introduced as an intermediary component between the switching stage and the power output stage. The transformer couples the high-voltage low-current switching signals to the low-voltage high-current power delivery circuitry, allowing power transfer while blocking the switching carrier wave from reaching the output terminals.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stress or pressure

If boost power converter is used to increase output voltage magnitude, then voltage amplification capability is improved, but power loss and heat generation worsens

Engineering Contradiction:
Improvevoltage amplification capabilityVSAvoidpower loss
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The boost power converter operates in periodic switching cycles, using an inductor to store energy during the on-phase and release it during the off-phase. This periodic action enables voltage amplification through electromagnetic induction while maintaining high efficiency by minimizing resistive losses in the switching elements.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The operating parameters of the power converter are dynamically adjusted based on the input signal amplitude. The switching duty cycle and frequency are optimized to achieve the required voltage amplification while minimizing power loss, allowing the system to adapt to different operating conditions.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If shunt capacitor is added to control voltage boost, then power supply noise prevention is improved, but response speed to audio transients worsens

Engineering Contradiction:
Improvepower supply noiseVSAvoidresponse speed
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The power supply system uses dynamic switching control rather than a fixed capacitor value. The switching regulator can rapidly adjust its output impedance and voltage in response to changing load demands, providing both noise filtering and fast transient response without requiring a large fixed capacitor.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A feedback control system continuously monitors the power supply voltage and adjusts the switching regulator operation to maintain stability. This feedback mechanism provides noise suppression while enabling rapid response to transient demands by dynamically adjusting the control signal based on actual voltage conditions.

Inventive Principle:
Principle #23Feedback

4Power

If two switch boost power system is used, then power delivery capability is improved, but ability to reduce amplifier supply voltage below supply input voltage worsens

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidvoltage range control
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The power converter is designed with multi-functionality, incorporating both boost and buck operating modes within the same two-switch topology. By controlling the switching sequence and duty cycles of the two switches, the system can operate in boost mode to increase voltage above the input, or in buck mode to reduce voltage below the input, providing universal voltage conversion capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high efficiency and reduced electromagnetic interference by eliminating the need for large shunt capacitors, enabling low duty cycle operation and smooth transitions between buck, boost, and buck-boost modes, resulting in a cost-effective, high-power audio amplifier with improved electromagnetic compatibility.

Implementation Method 1

The power converter may include one or more power inductors, with two controlled switches arranged to operate in a boost switch configuration

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

This capacitor creates a further dilemma because it needs to be big enough to prevent power supply noise

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10505453B2Switching audio amplifier
Publication Date: 2019.12.10 PANASONIC AUTOMOTIVE SYSTEMS AMERICA LLC
  • US10505453B2 patent drawing
  • US10505453B2 patent drawing
  • US10505453B2 patent drawing

AI summary

An AC capable power amplifier arrangement is realized that includes a buck converter with a power inductor, two buck switches, and alternately a buck-boost converter using four switches, each driving an output polarity steering set of four switches. The polarity steering switches convey the converter output current to output terminals that connect to a load with a capacitor connected in parallel. A differential receiver is connected to the output terminals to provide negative feedback. A mixer receives an input voltage signal, an output of the differential receiver, and output from a triangle wave generator. A set of two comparators for buck amplifier conversion, or four comparators for buck-boost amplifier conversion, each receives an output of the mixer. Each of the comparators produces a respective output for driving the converter switches through simple steering logic interfaces between the comparators, the converter components and a polarity steering output stage.